Gas Turbine Control via Observer-Based Temperature Estimation

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Solution Overview

Problem

Current gas-turbine plant regulation systems are limited by the inability to place temperature transducers inside the combustion chamber, leading to slow response times and delayed intervention during short-duration temperature spikes, which can result in critical operating conditions and potential damage.

Innovation Solution

A control device with a main control module, observer modules, and a linearizer-decoupler module that generates precise control signals for pressure and temperature regulation, allowing for separate control of pressure and temperature within the combustion chamber, effectively decoupling and linearizing the system to address the limitations of existing thermocouple-based temperature measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermocouples are used to measure exhaust gas temperature, then temperature regulation can be achieved, but the response time is slow and short-duration temperature spikes cannot be detected

Engineering Contradiction:
Improvetemperature detection reliabilityVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent introduces an observer module as an intermediary computational system that processes measurements from existing thermocouples and other sensors (pressure, flow, power) to infer combustion chamber temperature in real-time. This mathematical observer acts as a mediator between the slow thermocouple measurements and the fast control response needed, providing accurate temperature estimation without requiring direct physical contact in the combustion chamber.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the purely mechanical/physical thermocouple measurement system with a hybrid system that uses computational algorithms (observer modules) to substitute for direct temperature measurement. Instead of relying solely on physical thermocouple response, the system uses mathematical models and multiple sensor inputs to compute temperature, thereby eliminating the bottleneck of thermocouple response time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Speed

If temperature transducers are placed inside the combustion chamber, then fast temperature detection is possible, but the system complexity and installation difficulty increase

Engineering Contradiction:
Improvetemperature detection speedVSAvoidsystem complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent makes the existing temperature transducers (thermocouples) multi-functional by using them not only for direct temperature measurement but also as input signals for the observer module that estimates combustion chamber temperature. This universal use of existing sensors eliminates the need for additional transducers inside the combustion chamber while achieving fast temperature detection through computational inference.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates a computational copy or model of the combustion chamber temperature using observer modules that process data from existing sensors. Instead of physically placing transducers in the harsh combustion environment, the system creates a virtual temperature signal through mathematical modeling, avoiding the complexity and reliability issues of physical installation inside the combustion chamber.

Inventive Principle:
Principle #26Copying

3Reliability

If pressure and temperature control are coupled, then comprehensive regulation is achieved, but the control system becomes difficult to calibrate and less robust

Engineering Contradiction:
Improvecontrol robustnessVSAvoidcalibration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the control system into separate observer modules for pressure and temperature, each independently estimating its respective parameter. This modular segmentation allows each module to be calibrated and tuned independently, reducing the overall calibration complexity while maintaining comprehensive control of both pressure and temperature through their separate but coordinated control loops.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2025900B1Device and method for controlling a gas-turbine plant
Publication Date: 2010.06.23 ANSALDO ENERGIA SPA
  • EP2025900B1 patent drawingFigure 1
  • EP2025900B1 patent drawingFigure 2
  • EP2025900B1 patent drawing

AI summary

A device for controlling a gas-turbine plant, including a regulator module (17), for controlling actuators (7, 8) of a turbogas unit (2) so as to limit internal quantities (P, T) of the turbogas unit (2), characterized in that it comprises estimator means (21, 22), connectable to transducers (3, 3a, 3b) of the turbogas unit (2) for receiving measured quantities (PM, TM) detectable by the transducers (3, 3a, 3b) and configured for supplying to the regulator module (17), on the basis of the measured quantities (PM, TM), estimated quantities (PE, TE) indicative of quantities measurable (PC, TEX), correlated non-dynamically to the internal quantities (P, T) of the turbogas unit (2).