Gas Turbine Control Device for Partial Load Efficiency

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Solution Overview

Problem

Gas turbines face challenges in adjusting performance and responsiveness during partial load operations, leading to difficulties in managing flue gas temperature and optimizing operation efficiency and responsiveness, particularly in environments with varying loads.

Innovation Solution

A control device and method that utilize a rated temperature adjustment line, a preceding setting line, and a limit temperature adjustment line to vary the operation control point of a gas turbine, allowing for temperature adjustment without load reduction, enabling efficient operation even during load variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If temperature adjustment control is executed to maintain rated performance during partial load operations, then operation efficiency is improved, but responsiveness to load variations deteriorates

Engineering Contradiction:
Improveoperation efficiencyVSAvoidresponsiveness to load variations
Core Design Contradiction:
ProductivityVSSpeed

Solution Approach 1:

The control device dynamically switches between two operation control points: a first control point for rated performance (high efficiency) and a second control point for rapid response (high responsiveness). This dynamic adjustment allows the system to adapt to varying load conditions, maintaining efficiency during stable operation while enabling rapid response when load changes occur.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operation control parameters (flue gas temperature and load) based on the operational state. By defining different control points with distinct parameter sets and switching between them according to load variation requirements, the system achieves both high efficiency and high responsiveness at different operational phases.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the operation control point is fixed for temperature adjustment control, then control simplicity is maintained, but adaptability to varying loads deteriorates

Engineering Contradiction:
Improvecontrol simplicityVSAvoidadaptability to varying loads
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control range is segmented into multiple operation control points (first control point for rated performance, second control point for rapid response). Each control point has defined characteristics suitable for specific operational scenarios. The control device selects the appropriate control point based on current load conditions, providing both simplicity and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control device is designed to handle multiple operational modes universally. By incorporating both the first and second control points with distinct characteristics, a single control device can adapt to various load conditions (stable operation and rapid response scenarios), eliminating the need for multiple specialized control systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If flue gas temperature is maintained at rated levels during partial load, then performance is optimized, but the risk of exceeding temperature limits increases

Engineering Contradiction:
ImproveperformanceVSAvoidtemperature limit compliance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control device incorporates feedback mechanisms that monitor flue gas temperature and load conditions. Based on this feedback, the control device determines whether to maintain the first control point (rated performance) or switch to the second control point (rapid response with lower temperature), ensuring temperature limits are not exceeded while optimizing performance when safe.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the gas turbine to maintain rated performance during partial load operations while allowing for easy adjustment of operation efficiency and responsiveness, enhancing performance and responsiveness in response to load variations.

Implementation Method 1

air that is introduced from an air-intake port is compressed into high-temperature and high-pressure compressed air by a compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

fuel is supplied to the compressed air and is combusted to obtain a high-temperature and high-pressure combustion gas

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

The turbine is operated by the combustion gas to drive a power generator that is connected to the turbine

Methodology Applied
Scientific EffectThermal energy conversion: Heat Engine

Data Source

PatentUS10669959B2Control device, system, control method, power control device, gas turbine, and power control method
Publication Date: 2020.06.02 MITSUBISHI POWER LTD
  • US10669959B2 patent drawing
  • US10669959B2 patent drawing
  • US10669959B2 patent drawing

AI summary

Provided is a control device of a gas turbine including a compressor, a combustor, and a turbine. The control device executes load control of allowing an operation control point for operation control of a gas turbine to vary in response to a load of the gas turbine. The operation of the gas turbine is controlled on the basis of a rated temperature adjustment line for temperature adjustment control of a flue gas temperature at a predetermined load to a rated flue gas temperature at which performance of the gas turbine becomes rated performance, a preceding setting line for setting of the flue gas temperature at the predetermined load to a preceding flue gas temperature that becomes lower in precedence to the rated flue gas temperature, and a limit temperature adjustment line for temperature adjustment control.