Gas Turbine Engine Wireless Data Gateway via Aircraft Communication Unit

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Gas turbine engines deployed in the field face challenges in accessing and updating configuration data due to rapid advancements in computer and communication technologies, making it difficult to interface with offboard systems effectively over their extended service life.

Innovation Solution

A method and system that utilizes an aircraft wireless gateway to securely transmit packaged engine data from a gas turbine engine's sensor data to a ground station via various communication protocols, including cellular, WiFi, and satellite, using a header with identifiers to manage data transmission and updates, allowing for wireless communication without the need for physical cables or opening the engine cowling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If physical cable connections are used to access engine data and update configuration items, then reliable data transmission is achieved, but the system requires opening the engine cowling and physical access to the engine control system

Engineering Contradiction:
Improveaccess to engine dataVSAvoidphysical connection requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces mechanical cable connections with wireless communication technology. The engine control system incorporates a wireless communication interface that enables data transmission and configuration updates without physical cables, eliminating the need to open the engine cowling and connect physical cables to the engine control unit.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If the engine control system uses fixed communication technology, then system stability is maintained, but the system cannot adapt to rapid advancements in communication technology during the engine's service life

Engineering Contradiction:
Improvecontrol system stabilityVSAvoidcommunication technology adaptability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic communication architecture where the engine control system can adapt to different communication technologies and protocols. The system includes a communication interface that supports multiple communication standards and can be updated with new communication technologies without replacing the entire engine control system, allowing evolution alongside technological advancements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent separates the communication functionality from the core engine control functions. The communication interface is implemented as a distinct module that can be independently updated or upgraded, while the core engine control system remains stable. This segmentation allows communication technology to evolve without affecting the fundamental engine control operations.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If configuration control items are updated in the field, then operational flexibility is improved, but secure authentication and data integrity verification become more challenging

Engineering Contradiction:
Improvefield update capabilityVSAvoiddata security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a secure authentication and verification system where the ground station and engine control system exchange authentication credentials and verify data integrity through cryptographic methods. The system provides feedback on authentication status and data integrity, ensuring that only authorized configuration updates are applied while maintaining secure field operations.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4084445B1Gas turbine engine communication data management function communicating via aircraft wireless gateway
Publication Date: 2025.01.01 RTX CORP
  • EP4084445B1 patent drawingFigure 1
  • EP4084445B1 patent drawingFigure 2A
  • EP4084445B1 patent drawingFigure 2B

AI summary

Examples described herein provide a method that includes receiving engine data 208 from a sensor 206 associated with the engine 104. The method further includes associating a header with the engine data 208 to generate packaged engine data. The method further includes transmitting the packaged engine data to an aircraft communication unit 102, wherein the header provides for the aircraft communication unit 102 to transmit the packaged engine data to a ground station communication unit 106 via a communication protocol.