GaSbTe Phase-Change Recording Media for High-Density Optical Storage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current erasable phase-change optical disks face limitations in recording density and data transfer rate due to slow crystallization times, especially with the reduction in laser spot size and increased disk rotation speed, necessitating a material system with enhanced crystallization speed for high-density optical recording.

Innovation Solution

The introduction of Ga into Sb-Te binary alloys to adjust crystallization parameters, specifically designing pseudo-binary alloys along tie-lines Sb7Te3-GaSb and Sb2Te3-GaSb, which exhibit high growth-driven crystallization speeds, increasing crystallization temperature, and activation energy, resulting in improved recording density and erasability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the laser spot size is reduced and disk rotation speed is increased to improve recording density, then the recording density is improved, but the crystallization time becomes insufficient leading to slow data transfer rate

Engineering Contradiction:
Improverecording densityVSAvoiddata transfer rate
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent changes the compositional parameters of the phase-change material from traditional GeSbTe to GaSbTe ternary alloy system. This parameter change results in materials with significantly reduced crystallization times (below 100 ns) while maintaining the required optical and structural properties for high-density recording

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops composite phase-change materials by combining Ga, Sb, and Te in specific ratios to form pseudo-binary alloy systems (Ga1-xSbTe and GaSb1-yTe). These composite materials exhibit synergistic effects that achieve both fast crystallization and stable amorphous phase, resolving the contradiction between recording density and data transfer rate

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If traditional GeSbTe materials are used, then the material system is well-established, but the crystallization speed is too slow for ultra-high density recording

Engineering Contradiction:
Improvematerial system maturityVSAvoidcrystallization speed
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent systematically varies the compositional parameters within the Ga-Sb-Te ternary system, specifically exploring pseudo-binary alloys along tie-lines connecting GaSb with Sb-Te compounds. This parameter optimization achieves crystallization speeds below 100 ns while maintaining manufacturability through established thin-film deposition techniques

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the crystallization temperature is increased to improve thermal stability, then the thermal stability is improved, but the energy consumption increases

Engineering Contradiction:
Improvethermal stabilityVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the compositional parameters to achieve a balanced thermal profile where the crystallization temperature is sufficiently high (above 200°C) to ensure thermal stability during storage and operation, while the narrow melting-crystallization temperature difference enables efficient energy utilization during phase transitions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The GaSbTe ternary alloy system achieves faster crystallization rates and enhanced erasability, with compositions like Ga2Sb5Te3 demonstrating superior writing and erasing capabilities, effectively addressing the limitations of traditional GeSbTe materials.

Implementation Method 1

an erasable phase-change optical disk utilizes a phase change between the crystalline and amorphous states of a recording layer to accomplish the functions of writing and erasing

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

When a region of the recording layer is subjected to a rapid heating to a molten state upon irradiation of a focused laser beam with a high power short pulse modulation

Methodology Applied
Scientific EffectLaser heating: Laser

Implementation Method 3

the region will be conductively quenched by the adjacent layers (e.g. the dielectric layers and reflective layer) to an amorphous state

Methodology Applied
Scientific EffectConductive cooling: Conduction (thermal)

Implementation Method 4

A medium power and long pulse laser beam is used to erase the recording mark, which resumes the blank crystalline region by heating to a temperature between its melting point and crystallization point

Methodology Applied
Scientific EffectLaser heating: Laser

Data Source

PatentUS7371448B2Phase-change recording media based on the Ga-Sb-Te system for ultra-high density optical recording
Publication Date: 2008.05.13 TSUNG SHUNE CHIN
  • US7371448B2 patent drawing
  • US7371448B2 patent drawing
  • US7371448B2 patent drawing

AI summary

This invention discloses a novel rewritable phase-change recording medium for optical data storage, which is based on the GaSbTe ternary alloy system. The designed compositions reside on the Sb7Te3—GaSb and Sb2Te3—GaSb pseudo-binary tielines, and the claimed region can be expressed by the formula (SbxTe100-x)1-z(GaySb100-y)z, 35≦x≦80, 40≦y≦50, 0.05≦z≦0.9. The crystallized phase of the GaSbTe films is a single phase after laser annealing, and the crystal structure is hexagonal with continuous variation in lattice constants. The lattice parameters, a is from 4.255 Å to 4.313 Å and c is from 11.200 Å to 11.657 Å, corresponding to the c/a ratio 2.60 to 2.73. The crystallization kinetics shows increased crystallization temperature (181 to 327° C.) and activation energy (2.8 to 6.5 eV) with increasing GaSb content. The Sb7Te3-rich compositions in the GaSbTe recording media are characteristic of enhanced recrystallization, while those with increasing GaSb content are indicative of higher rate of crystal growth and better erasability. The compositions around Ga2Sb5Te3 exhibit the features of nearly complete erasure and stable cycling performance.