Gasket Plate Connector Module EMI Shielding and Thermal Management

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Solution Overview

Problem

Conventional communication systems face challenges in balancing heat dissipation and electromagnetic interference (EMI) shielding, particularly at the mating interface between pluggable modules and communication connectors, where enlarging openings for airflow compromises EMI shielding effectiveness.

Innovation Solution

A receptacle assembly with a conductive gasket plate and housing panels provides EMI shielding at the mating interface while allowing significant airflow through the receptacle housing, maintaining a compact design and robust performance by relocating shielding components within the housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If openings are enlarged to enhance heat dissipation, then thermal transfer is improved, but EMI shielding effectiveness deteriorates

Engineering Contradiction:
Improveheat dissipationVSAvoidEMI shielding effectiveness
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The shielding structure is segmented into multiple components: housing panels forming module cavities, a gasket plate with openings receiving shrouds, and rear separator panels between adjacent communication connectors. This segmentation allows each component to contribute to both airflow and EMI shielding functions independently, resolving the contradiction between heat dissipation and EMI shielding.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the shielding structure have different properties: the gasket plate provides EMI shielding at the pluggable module interfaces where openings are present for airflow, while the housing panels and rear separator panels provide EMI shielding in other critical areas. This local differentiation allows optimal performance in each region, maintaining EMI shielding effectiveness while enabling heat dissipation where needed.

Inventive Principle:
Principle #3Local quality

2Temperature

If EMI shielding components are relocated to provide larger ports, then heat dissipation is enhanced, but EMI shielding at the mating interface becomes problematic

Engineering Contradiction:
Improveairflow for heat dissipationVSAvoidEMI shielding at mating interface
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The gasket plate is positioned in advance at the mating interface between the communication module and pluggable modules, with openings configured to receive shrouds. This preliminary positioning ensures EMI shielding is established at the critical mating interface before modules are inserted, allowing large ports for airflow while maintaining shielding reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gasket plate acts as an intermediary component between the communication module and pluggable modules, providing EMI shielding at the mating interface while allowing airflow through its openings. This intermediary structure resolves the conflict between needing large ports for heat dissipation and requiring effective EMI shielding at the mating interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If multiple cavities and connectors are integrated in a compact arrangement, then device density is improved, but heat dissipation becomes more difficult

Engineering Contradiction:
Improvedevice densityVSAvoidheat dissipation
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The compact device is segmented into multiple module cavities separated by housing panels and rear separator panels, with each cavity containing a communication connector. This segmentation allows independent airflow paths for each module while maintaining compact integration, enabling high device density without compromising heat dissipation capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding and airflow structure utilizes three-dimensional space efficiently: housing panels form vertical separators, the gasket plate provides horizontal shielding at the mating interface, and rear separator panels complete the three-dimensional shielding network. This multi-dimensional arrangement enables compact integration while maintaining adequate airflow paths for heat dissipation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces EMI and enhances thermal transfer, ensuring reliable performance and compactness by integrating EMI shielding directly at the pluggable module interfaces and within the receptacle housing, allowing for open ports that facilitate airflow and heat dissipation.

Implementation Method 1

The gasket plate is conductive to provide electromagnetic interference (EMI) shielding at the pluggable module interfaces

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

The plurality of panels are conductive to provide electromagnetic interference (EMI) shielding for the housing cavity

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 3

Heat dissipation is enhanced by increasing airflow through the components, such as by including openings to allow airflow

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9825408B2Connector module assembly having a gasket plate
Publication Date: 2017.11.21 TE CONNECTIVITY SOLUTIONS GMBH
  • US9825408B2 patent drawing
  • US9825408B2 patent drawing
  • US9825408B2 patent drawing

AI summary

A receptacle assembly includes communication connectors secured together as a communication module each having a contact array arranged within a shroud for mating with a pluggable module. A gasket plate is coupled to the communication module between the communication module and the pluggable modules. The gasket plate has a plurality of openings receiving corresponding shrouds and pluggable module interfaces around each of the openings for interfacing with mating ends of the pluggable modules. The receptacle assembly includes a receptacle housing having a plurality of panels dividing a housing cavity into module cavities. The gasket plate is coupled to the communication module to define a connector module assembly. The connector module assembly is loaded into the housing cavity prior to mounting to the circuit board such that the connector module assembly and the receptacle housing are configured to be mounted to the circuit board as a unit.