Gasoline Composition Tuning for Ultra-Lean Burn Emissions

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Solution Overview

Problem

Existing ultra-lean burn combustion engines in hybrid electric vehicles face challenges in optimizing fuel compositions to enhance efficiency and reduce emissions, particularly NOx and CO2, without compromising performance.

Innovation Solution

A fuel composition comprising specific hydrocarbon ranges and oxygenates, along with a computational model using AI to rank and optimize fuel components based on physical properties for improved combustion efficiency and reduced emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional fuel compositions are used in ultra-lean burn engines, then engine performance is maintained, but combustion efficiency is insufficient and emissions (NOx and CO2) are not optimized

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidemissions (NOx and CO2)
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by optimizing the chemical composition parameters of the fuel, specifically controlling the ratios of different hydrocarbon components (paraffins, olefins, aromatics, etc.) and adding oxygenates within specific concentration ranges to improve combustion efficiency and reduce emissions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by creating a multi-component fuel formulation that combines various hydrocarbons (C5-C12 paraffins, C5-C8 olefins, C6-C12 aromatics, etc.) with oxygenates (alcohols, ethers, esters) to achieve synergistic effects that improve combustion performance and reduce harmful emissions

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If fuel composition is optimized to reduce emissions, then environmental performance improves, but engine performance may be compromised

Engineering Contradiction:
Improveemissions reductionVSAvoidengine performance
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The patent carefully adjusts the concentration parameters of each fuel component within optimized ranges to simultaneously achieve emission reduction and maintain engine performance, avoiding excessive optimization that would compromise power output

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by assigning specific functional roles to different fuel components: certain hydrocarbons provide energy density for power, while oxygenates specifically target emission reduction, creating a balanced formulation where each component contributes to specific performance aspects

Inventive Principle:
Principle #3Local quality

3Productivity

If AI-driven optimization is implemented for fuel composition, then combustion efficiency and emission reduction are enhanced, but the complexity of fuel formulation increases

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidfuel formulation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces traditional trial-and-error experimental methods with AI-based computational optimization, using machine learning models to predict combustion properties and automatically determine optimal fuel compositions, thereby reducing formulation complexity despite the advanced methodology

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed fuel composition and AI-driven optimization method enhance combustion efficiency and decrease emissions in ultra-lean burn engines, improving fuel performance and reducing toxic and greenhouse gas emissions.

Implementation Method 1

aided by artificial intelligence, fossil-based or synthetic renewable fuels in a way that will enhance these qualities

Methodology Applied
Scientific EffectArtificial Intelligence:

Data Source

PatentUS20250304868A1Optimizing fossil and synthetic renewable gasoline fuel composition for ultra-lean burn engines
Publication Date: 2025.10.02 SAUDI ARABIAN OIL CO
  • US20250304868A1 patent drawing
  • US20250304868A1 patent drawing
  • US20250304868A1 patent drawing

AI summary

A composition that may be used as a fuel. The composition includes C5-C7 paraffins, in an amount not exceeding 20% by volume of the composition, C5-C9 iso-paraffins, in an amount from 30% to 90% by volume of the composition, C5-C8 olefins, in an amount not exceeding 40% by volume of the composition, C5-C10 naphthenes, in an amount not exceeding 20% by volume of the composition, C5-C10 aromatics, in an amount not exceeding 30% by volume of the composition, and a fuel additive comprising C1-C5 oxygenates, in an amount from 1% to 15% by volume of the composition.