Gasoline Fuel Composition Using Polybutene to Shorten Burn Duration

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Solution Overview

Problem

Existing spark ignition internal combustion engines face challenges in improving power output, acceleration, and reducing emissions, particularly when using standard exchange gasoline fuel, with existing fuel formulations not effectively addressing burn duration and efficiency.

Innovation Solution

Incorporating a low molecular weight, high reactivity polybutene polymer, such as polyisobutylene, into gasoline fuel at specific concentrations (500 ppm to 5000 ppm) with a molecular weight range of 200 to 10,000 g/mol and having greater than 30% terminal vinylidene groups, to enhance power output and reduce burn duration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If standard exchange gasoline fuel is used, then fuel cost is reduced and ease of operation is improved, but engine power output and acceleration are insufficient

Engineering Contradiction:
Improveengine power outputVSAvoidfuel availability
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent changes the chemical parameters of the fuel by adding polybutene polymer at specific concentrations (500-5000 ppm) with controlled molecular weight (200-10,000 g/mol) and terminal vinylidene group content (>30%). This modifies the fuel's combustion characteristics to achieve higher power output while still using standard exchange gasoline as the base fuel, thus maintaining fuel availability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If burn duration is reduced, then engine efficiency is improved and emissions are reduced, but power output may be affected

Engineering Contradiction:
Improveengine efficiencyVSAvoidpower output
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent optimizes the polybutene polymer parameters (molecular weight 200-10,000 g/mol, terminal vinylidene group content >30%, concentration 500-5000 ppm) to achieve a balanced combustion profile. This allows reduced burn duration for improved efficiency and emissions while maintaining or enhancing power output through increased peak combustion pressure.

Inventive Principle:
Principle #35Parameter changes

3Power

If polybutene polymer is added to improve power output, then engine power and acceleration are enhanced, but fuel composition complexity increases

Engineering Contradiction:
Improveengine power outputVSAvoidfuel formulation complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent creates a composite fuel formulation by combining standard exchange gasoline with polybutene polymer additive. This composite approach leverages the properties of both components: the base gasoline provides stability and availability, while the polybutene polymer enhances combustion characteristics to improve power output and acceleration.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent specifies precise parameter ranges for the polybutene polymer (molecular weight 200-10,000 g/mol, terminal vinylidene group content >30%, concentration 500-5000 ppm) to standardize the additive and simplify formulation processes, reducing complexity while maintaining performance benefits.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fuel composition achieves improved power output (increased Pmax) and acceleration, along with reduced burn duration, leading to enhanced engine efficiency and lower harmful emissions.

Implementation Method 1

The present invention relates to a liquid fuel composition, in particular to a liquid fuel composition which provides improved engine power and which has a reduced burn duration in an internal combustion engine

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS20250382536A1Fuel compositions
Publication Date: 2025.12.18 SHELL USA INC
  • US20250382536A1 patent drawing
  • US20250382536A1 patent drawing
  • US20250382536A1 patent drawing

AI summary

Fuel composition comprising: (a) a gasoline base fuel suitable for use in a spark ignition internal combustion engine; and (b) a poly butene polymer: wherein the polybutene polymer has a molecular weight in the range from 200 to 10.000 g/mol, wherein greater than 30% of the polymer molecules in the polybutene polymer have a terminal vinylidene group and wherein the polybutene polymer is present at a level from 500 ppm to 5000 ppm, by weight of the fuel composition. The fuel compositions of the present invention provide improved engine power and reduced burn duration.