Gas Level Measurement in Double Membrane Gasometers

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Solution Overview

Problem

Existing systems for measuring the filling level in double membrane gasometers are inaccurate due to asymmetrical membrane geometry and external environmental factors affecting internal pressure measurements, leading to unreliable gas quantity detection.

Innovation Solution

A system with a receptacle containing incompressible measuring liquid, connected to a pressure sensor via an elastic element and flexible tube, maintains the inner membrane's symmetrical shape and detects height variations, using a pressure sensor installed below the inner dome's summit to accurately measure gas levels, while avoiding evaporation and temperature distortions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the inner membrane geometry is allowed to vary freely with gas quantity, then the membrane can adapt to different filling levels, but the asymmetrical geometry results in incorrect measurements

Engineering Contradiction:
Improvemembrane adaptation to filling levelsVSAvoidgas quantity measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by pre-shaping the inner membrane into a spherical geometry and using positioning elements (such as rollers or guides) to maintain this shape during operation. The membrane is constrained to move vertically while preserving its spherical form, ensuring that the geometric relationship between membrane displacement and gas volume remains predictable and measurable throughout the filling range.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If pressure sensors are exposed to atmospheric pressure variations and temperature changes, then the system can operate in open environments, but external environmental factors distort the internal pressure measurements

Engineering Contradiction:
Improveoperation in open environmentsVSAvoidinternal pressure measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent uses an intermediary mechanism (such as a sealed bellows or flexible diaphragm connected to the gas chamber) that transmits internal pressure changes to the sensor while isolating the sensor from direct exposure to atmospheric pressure and temperature variations. This intermediary element allows the sensor to remain in a protected environment while still accurately detecting internal pressure changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple measuring units are installed to detect height at several points, then measurement reliability improves, but device complexity increases

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidnumber of measuring units
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a universal measuring mechanism that can determine gas volume from a single height measurement point. By maintaining the inner membrane in a fixed spherical geometry and using the known relationship between sphere volume and height, the system achieves reliable measurements with minimal sensors, eliminating the need for multiple measuring units while preserving accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides accurate and reliable gas level measurements by maintaining the inner membrane's symmetry and compensating for environmental effects, ensuring precise detection of gas quantity within the gasometer.

Implementation Method 1

elastic means, which comprise at least one elastic element, having an elastic force which is almost constant as its own deformation varies

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

hydrostatic pressure resting on the pressure sensor increases as the height reached by the receptacle containing the measuring liquid increases

Methodology Applied
Scientific EffectHydrostatic pressure: Pressure Gradient

Data Source

PatentEP3489635B1A system for measuring the gas level in a double membrane gasometer
Publication Date: 2021.01.06 CORRADI & GHISOLFI
  • EP3489635B1 patent drawingFigure 1~2

AI summary

A system for measuring the gas level in a membrane gasometer (1), comprising a fixed outer dome or membrane (2) and a movable inner dome or membrane (3), overlapping each other, between which there is air kept at a constant pressure, provides means (4) for keeping the inner membrane (3) for containing the gas with a symmetrical geometry as the quantity of gas therein varies, and also means (5) for detecting the variation in height of the summit of said inner membrane (3) containing the gas.