Gate Drive Capacitor Voltage Sensing for Semiconductor Degradation

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Solution Overview

Problem

Conventional techniques are unable to diagnose the degradation of semiconductor elements effectively.

Innovation Solution

A degradation diagnosis system that includes a semiconductor element, a push-pull circuit, a gate resistance, a capacitor coupled in parallel with the gate resistance, and a degradation diagnosis device that diagnoses degradation based on the capacitor voltage generated across the capacitor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional gate drive methods are used to suppress semiconductor degradation, then the semiconductor element reliability is improved, but the ability to diagnose degradation is lost

Engineering Contradiction:
Improvesemiconductor element reliabilityVSAvoiddegradation diagnosis capability
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

A capacitor is introduced as an intermediary component connected in parallel with the gate resistance. This capacitor mediates between the gate drive circuit and the semiconductor element, enabling degradation diagnosis through voltage measurement while preserving the protective gate drive functionality. The capacitor voltage serves as an indirect indicator of semiconductor degradation without interfering with the primary gate control function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct physical inspection or complex testing mechanisms with an electrical measurement approach. By measuring the capacitor voltage in the existing gate drive circuit, degradation information is obtained through electrical parameters rather than requiring mechanical disassembly or specialized diagnostic equipment, thus maintaining reliability while enabling diagnosis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If degradation diagnosis is implemented, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedegradation diagnosis capabilityVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The diagnostic function is merged with the existing gate drive circuit by utilizing the capacitor that is already part of the gate control network. The same capacitor that serves the gate drive function also provides the diagnostic measurement point, combining two functions into a single component without adding separate diagnostic hardware.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The capacitor serves multiple functions: it is part of the gate drive circuit for controlling the semiconductor element and simultaneously serves as a sensing element for degradation diagnosis. This multi-functionality eliminates the need for separate diagnostic components, maintaining circuit simplicity while enabling measurement capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If continuous monitoring is performed, then reliability is improved, but energy consumption increases

Engineering Contradiction:
Improvedegradation monitoring capabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The capacitor in the gate drive circuit inherently provides the diagnostic information through its voltage characteristics during normal operation. The system uses its own operating parameters (capacitor voltage during gate charging/discharging) to self-diagnose degradation without requiring external power sources or additional active monitoring components, thus avoiding increased energy consumption.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate diagnosis of semiconductor element degradation without interrupting the operation of devices that use these elements, improving noise resistance and reliability.

Implementation Method 1

a capacitor coupled in parallel with the gate resistance; and a degradation diagnosis device configured to diagnose degradation of the semiconductor element based on a capacitor voltage that is generated across the capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20250199054A1Degradation diagnosis system, degradation diagnosis method, and power converter
Publication Date: 2025.06.19 FUJI ELECTRIC CO LTD
  • US20250199054A1 patent drawing
  • US20250199054A1 patent drawing
  • US20250199054A1 patent drawing

AI summary

A degradation diagnosis system includes a semiconductor element including a gate, a first main terminal that is a source or an emitter, and a second main terminal that is a drain or a collector. The degradation diagnosis system includes a push-pull circuit, a gate resistance provided in the push-pull circuit or between the push-pull circuit and the gate, and a capacitor coupled in parallel with the gate resistance. The degradation diagnosis system includes a degradation diagnosis device configured to diagnose degradation of the semiconductor element based on a capacitor voltage that is generated across the capacitor.