Gate Electrode Connection Structure for Scaled MOSFET Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The scaling down of metal-oxide-semiconductor field-effect transistors (MOS-FETs) in semiconductor devices leads to deterioration in operational properties, necessitating improved reliability and structural stability to maintain performance.

Innovation Solution

Incorporating a connection structure with a rounded inner and outer side surface on the gate electrodes, which are physically connected to enhance structural stability and prevent collapse, and using EUV lithography for precise patterning to ensure uniformity and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If MOS-FETs are scaled down to meet increasing demand for smaller pattern sizes, then device density and integration are improved, but operational properties and reliability deteriorate

Engineering Contradiction:
Improvepattern sizeVSAvoidoperational properties
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The connection structure is designed with rounded inner and outer side surfaces instead of sharp corners. This curvature reduces stress concentration at corners, preventing structural collapse of the gate electrode while maintaining the scaled-down device dimensions. The rounded geometry provides mechanical reinforcement without increasing the overall device area.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Stability of the object's composition

If the connection structure has rounded surfaces to prevent gate electrode collapse, then structural stability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidconnection structure geometry
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The curvature radius of the rounded surfaces is specifically controlled within the range of 0.05 to 0.15 times the pitch between adjacent gate electrodes. This parameter optimization ensures adequate structural stability while maintaining compatibility with existing EUV lithography manufacturing capabilities, avoiding excessive manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

3Strength

If the first outer side surface length is optimized relative to gate electrode pitch, then mechanical support is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemechanical supportVSAvoiddimensional ratio control
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The first outer side surface length is designed to be 0.87 to 1.0 times the pitch between gate electrodes, providing sufficient mechanical support through moderate over-design rather than minimal sufficient design. This approach ensures adequate structural reinforcement while keeping manufacturing precision requirements within achievable limits for EUV lithography.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20240178230A1Semiconductor device and method of fabricating the same
Publication Date: 2024.05.30 SAMSUNG ELECTRONICS CO LTD
  • US20240178230A1 patent drawing
  • US20240178230A1 patent drawing
  • US20240178230A1 patent drawing

AI summary

Disclosed are a semiconductor device and a method of fabricating the same. The semiconductor device includes a substrate including a cell disposing region and a first block border region, a plurality of gate electrodes on the cell disposing region and extending to the first block border region in a first direction to be parallel to each other, the gate electrodes including a first and second gate electrode, which are adjacent to each other, and a first connection structure on the first block border region, wherein the first connection structure is configured to physically connect the first and second gate electrodes to each other.