Gate Contact Low-k Liner for Reduced Gate-to-Source/Drain Capacitance

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Solution Overview

Problem

The challenge in semiconductor devices is to reduce the capacitance between the gate and source/drain contacts, which affects the performance and reliability of nanostructure transistors.

Innovation Solution

Incorporating one or more low-k dielectric layers as a liner or body laterally between the gate contact and the source/drain contact, which reduces the capacitance and enhances transistor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the distance between gate contact and source/drain contact is reduced to improve device integration, then device density increases, but capacitance between gate and source/drain contacts increases causing device failure

Engineering Contradiction:
Improvedevice integration densityVSAvoiddevice operation reliability
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

A low-k dielectric layer is introduced as an intermediary material between the gate contact and source/drain contact. This low-k dielectric layer has a dielectric constant (k) less than 5, which reduces the capacitance between the gate and source/drain contacts compared to conventional high-k dielectric materials. The low-k dielectric layer is positioned in the region laterally between the gate contact and source/drain contact, enabling reduced capacitance while maintaining close spacing for high device density.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional dielectric materials are used between gate and source/drain contacts, then manufacturing is simple, but capacitance is too high causing device failure

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddevice operation reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The dielectric constant parameter of the material between gate and source/drain contacts is changed from conventional high-k materials to low-k dielectric materials with k < 5. This parameter change reduces the capacitance between gate and source/drain contacts, preventing device failure while still allowing for standard semiconductor manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If low-k dielectric layer is added to reduce capacitance, then device reliability improves, but device complexity increases

Engineering Contradiction:
Improvedevice operation reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The low-k dielectric layer is applied locally only in the critical region between the gate contact and source/drain contact, rather than throughout the entire device structure. This localized application reduces capacitance where it matters most while minimizing the overall structural complexity and material usage.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The reduced capacitance allows for improved operation of semiconductor devices without failure due to gate-source/drain capacitance, leading to enhanced performance and reliability.

Implementation Method 1

one or more low-k dielectric layers which reduces a capacitance between a gate contact and a source/drain contact

Methodology Applied
Scientific EffectCapacitance reduction through low-k dielectric material: Dielectric

Data Source

PatentUS12349409B2Semiconductor device having a gate contact on a low-k liner
Publication Date: 2025.07.01 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12349409B2 patent drawing
  • US12349409B2 patent drawing
  • US12349409B2 patent drawing

AI summary

A device includes a substrate. A channel region of a transistor overlies the substrate and a source/drain region is in contact with the channel region. The source/drain region is adjacent to the channel region along a first direction. A source/drain contact is disposed on the source/drain region. A gate electrode is disposed on the channel region and a gate contact is disposed on the gate electrode. A first low-k dielectric layer is disposed between the gate contact and the source/drain contact along the first direction.