Gate Drive Circuit Using Current Sensing for Accurate Switching Detection

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Solution Overview

Problem

Existing gate drive circuits for switching semiconductor elements face issues with increased size and decreased detection accuracy due to the need for additional components like capacitors to compensate for parasitic capacitance in voltage dividers.

Innovation Solution

A gate drive circuit that incorporates a resistor and a current detector to monitor current flow, allowing for accurate detection of the switching semiconductor element's drive state without the need for capacitors, thereby reducing the circuit's size and maintaining detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a capacitor is connected in parallel with a resistor in a voltage divider circuit to compensate for parasitic capacitance, then detection accuracy is improved, but the number of components increases and the detector size increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidnumber of components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the detection function from the voltage divider circuit and places it in a separate current detector module. By measuring the current through the resistor and converting it to voltage, the system achieves accurate detection without requiring the capacitor that would be needed in a direct voltage division approach, thus reducing component count while maintaining precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an operational amplifier as an intermediary element that converts the current signal from the resistor into a voltage signal. This intermediary conversion process enables accurate measurement of the switching element's state without directly measuring voltage across the resistor, thereby eliminating the need for compensating capacitors and reducing overall circuit complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a capacitor is connected in parallel with a resistor in a voltage divider circuit to compensate for parasitic capacitance, then detection accuracy is improved, but the detector size increases

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetector size
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent extracts the detection function from the voltage divider circuit and places it in a separate current detector module. By measuring the current through the resistor and converting it to voltage, the system achieves accurate detection without requiring the capacitor that would be needed in a direct voltage division approach, thus reducing component count and detector footprint

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the detection function with the existing resistor by using it as a current-sensing element. Instead of adding separate voltage sensing components and capacitors, the system merges the measurement capability into the current path, utilizing the resistor's inherent property to convert current into a measurable voltage drop without requiring additional space for capacitors

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution prevents an increase in detector size and maintains detection accuracy, reducing switching losses and enabling a more compact power conversion device design.

Implementation Method 1

parasitic capacitance exists in an electronic circuit board on which the voltage divider circuit is installed. In addition, parasitic capacitance also exists in the wiring connecting the voltage divider circuit and the switching semiconductor element.

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Data Source

PatentUS12489352B2Gate drive circuit and power conversion device
Publication Date: 2025.12.02 MITSUBISHI ELECTRIC CORP
  • US12489352B2 patent drawing
  • US12489352B2 patent drawing
  • US12489352B2 patent drawing

AI summary

A gate drive circuit includes a resistor, a current detector that detects a current flowing through the resistor, and a gate driver. The gate driver applies an electric signal between a gate terminal and a source terminal of a module to drive a switching semiconductor element. One end of the resistor is connected to a drain terminal, the opposite end of the resistor is connected to one end of the current detector, and the opposite end of the current detector is connected to the gate driver. The current detector outputs a detection value of the current to the gate driver, and the gate driver changes a gate drive speed of the switching semiconductor element according to the detection value.