Power Semiconductor Gate Drive Circuit for Dynamic Gate Resistance

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Solution Overview

Problem

High-speed switching in power semiconductor drive circuits leads to transient voltages that can cause gate driver breakdown and self-turning-on of transistors, resulting in deterioration and increased power consumption.

Innovation Solution

A power semiconductor drive circuit with a parallel circuit for setting gate resistance, a gate voltage monitoring circuit, a signal delay circuit, and a gate control circuit that adjusts the combined resistance based on delayed signals to prevent breakdown and reduce switching losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If high-speed switching is implemented in power semiconductor drive circuits, then switching speed and productivity are improved, but transient voltages are generated that cause gate driver breakdown and transistor self-turning-on, worsening reliability

Engineering Contradiction:
Improveswitching speedVSAvoidgate driver reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The gate control circuit proactively adjusts the gate resistance before the switching event occurs. By monitoring the switching signal and preemptively changing the gate resistance value, the circuit prepares the gate driver to handle the upcoming transient voltage conditions, preventing breakdown and self-turning-on before they can occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gate resistance is made dynamically adjustable rather than fixed. The gate control circuit changes the gate resistance value based on the switching state and transient voltage conditions, allowing the system to optimize performance during high-speed switching while maintaining reliability during transient conditions.

Inventive Principle:
Principle #15Dynamics

2Speed

If high-speed switching is implemented, then switching speed is improved, but transient voltages cause transistor self-turning-on, worsening control precision

Engineering Contradiction:
Improveswitching speedVSAvoidgate voltage control precision
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The gate control circuit continuously monitors the switching signal and gate driver state, and adjusts the gate resistance accordingly. This feedback mechanism ensures that the gate voltage remains precisely controlled even during high-speed switching transitions, preventing unintended self-turning-on of transistors.

Inventive Principle:
Principle #23Feedback

3Device complexity

If conventional gate driver circuits are used, then device complexity is low, but transient voltages cause breakdown and deterioration, worsening reliability

Engineering Contradiction:
Improvecircuit complexityVSAvoidpower semiconductor reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The gate control circuit integrates multiple functions into a single unit: it monitors the switching signal, determines transient voltage conditions, adjusts gate resistance, and controls the gate driver. This consolidation provides comprehensive protection against breakdown and deterioration while maintaining reasonable device complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Loss of energy

If gate resistance is adjusted during switching, then switching losses are reduced, but additional control circuits are required, worsening device complexity

Engineering Contradiction:
Improveswitching lossVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The gate control circuit uses the existing switching signal and gate driver state information to automatically determine when and how to adjust the gate resistance. The system serves itself by using its own operational parameters to control the resistance adjustment, reducing the need for external control circuits while minimizing switching losses.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10897254B2Power semiconductor drive circuit, power semiconductor circuit, and power module circuit device
Publication Date: 2021.01.19 ROHM CO LTD
  • US10897254B2 patent drawing
  • US10897254B2 patent drawing
  • US10897254B2 patent drawing

AI summary

A power semiconductor drive circuit includes a parallel circuit connected to a gate of a power semiconductor element and constituted by two transistors for setting gate resistance of the power semiconductor element; a gate voltage monitoring circuit connected to the gate of the power semiconductor element and the parallel circuit, wherein a monitoring voltage is set in the gate voltage monitoring circuit to monitor a gate voltage of the power semiconductor element; a signal delay circuit to delay an output signal of the gate voltage monitoring circuit; and a gate control circuit to change the magnitude of combined resistance of the parallel circuit based on an output signal output from the signal delay circuit.