Semiconductor Gate Drive Control for Miller Period Switching Loss

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Solution Overview

Problem

Existing drive devices for semiconductor elements face a trade-off between switching loss and electromagnetic noise, with the Miller period complicating the control of gate voltage, leading to suboptimal switching characteristics due to variations in semiconductor and circuit characteristics, especially under temperature changes.

Innovation Solution

A drive device incorporating a current output circuit, detection circuit, and signal generation circuit that adjusts the gate driving capability based on the detection of a constant voltage period during the Miller period, allowing for increased current output capability when the semiconductor element is turned on, thereby reducing switching loss without complicating the circuit configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the rate at which the gate is charged/discharged is increased to reduce switching loss, then switching loss is reduced, but electromagnetic noise is increased

Engineering Contradiction:
Improveswitching lossVSAvoidelectromagnetic noise
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The gate drive voltage is dynamically adjusted based on the detected Miller period timing. During the Miller period, the drive voltage is reduced to suppress electromagnetic noise, while outside this period, full drive voltage is applied to minimize switching loss. This dynamic adaptation resolves the contradiction by optimizing the drive voltage according to real-time operational conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the drive voltage parameter from a fixed value to a variable value that adapts to different operational phases. By detecting the Miller period and adjusting the drive voltage accordingly (reducing it during Miller period, maintaining full strength otherwise), the system optimizes both switching loss and electromagnetic noise characteristics.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If fixed time period control is used to change drive voltage, then circuit configuration is simplified, but adjustment load increases due to characteristics variations

Engineering Contradiction:
Improvecircuit configurationVSAvoidswitching characteristics
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention introduces feedback by detecting the actual Miller period timing from the gate voltage waveform and using this information to control the drive voltage timing. This feedback mechanism compensates for variations in semiconductor element characteristics and circuit conditions, ensuring reliable switching performance without requiring complex predetermined timing adjustments.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses its own gate voltage waveform to detect the Miller period timing, eliminating the need for external timing signals or complex reference circuits. The detection circuit monitors the inherent characteristics of the semiconductor element's operation to autonomously determine when to adjust the drive voltage.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If Miller period detection is implemented to optimize switching characteristics, then switching loss is reduced, but circuit configuration becomes complicated

Engineering Contradiction:
Improveswitching lossVSAvoidcircuit configuration
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention uses the gate voltage waveform itself as an intermediary signal for detecting the Miller period. By monitoring the rate of change of the gate voltage, the detection circuit identifies the Miller period without requiring additional sensing components or complex detection mechanisms, thus achieving optimization with minimal circuit complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10666250B2Drive device for semiconductor element
Publication Date: 2020.05.26 MITSUBISHI ELECTRIC CORP
  • US10666250B2 patent drawing
  • US10666250B2 patent drawing
  • US10666250B2 patent drawing

AI summary

According to a drive control signal for controlling a semiconductor element to be turned on and off, a current output circuit supplies an output current for charging a gate when the semiconductor element is turned on. A Miller voltage detection circuit outputs a detection signal for a constant voltage period during which a temporal change rate of a gate voltage is lower than a threshold value. Based on a drive control signal and a detection signal, a signal generation circuit generates a capability change signal for controlling a current output capability of the current output circuit. The signal generation circuit generates the capability change signal such that the current output capability is increased upon detection of the constant voltage period by the Miller voltage detection circuit, after the semiconductor element is instructed to be turned on by a level change of the drive control signal.