Half-Bridge Gate Drive Tuning Using Peak Voltage and dV/dt Detection

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Solution Overview

Problem

In gate drive devices for semiconductor switching elements in half bridge circuits, there is a trade-off between suppressing turn-off surges and reducing switching losses, with existing active gate techniques facing challenges in effectively controlling surge voltages due to fluctuations in element current and limited target value followability.

Innovation Solution

A gate drive device with a voltage detection unit, maximum value acquisition unit, and calculation unit that detects peak element voltages and change rates during switching, calculates optimal gate resistance or current values to minimize deviations from target values, and adjusts these values to control surges effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If gate resistance or current values are fixed to suppress turn-off surges, then surge voltage is controlled, but switching losses increase

Engineering Contradiction:
Improveturn-off surge voltageVSAvoidswitching losses
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The gate resistance or current values are made dynamically adjustable rather than fixed. The gate drive device changes these values based on real-time detection of element voltage peak values or change rates during switching, allowing optimization of both surge suppression and switching efficiency under different operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the parameters of gate resistance or gate current based on detected maximum values from multiple switching cycles. By adjusting these parameters dynamically, the system achieves better surge control while minimizing switching losses that would occur with fixed parameter settings

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If existing active gate techniques are used to control surge voltages, then some surge suppression is achieved, but target value followability deteriorates due to fluctuations in element current

Engineering Contradiction:
Improvesurge voltageVSAvoidtarget value followability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The gate drive device implements a feedback mechanism where it detects peak values or change rates of element voltage during switching, compares these with target values, and adjusts gate resistance or current values accordingly. This closed-loop control improves target value followability despite fluctuations in element current

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The device performs preliminary detection of maximum values over multiple switching cycles before making adjustments. This preliminary action allows the system to anticipate and compensate for fluctuations in element current, improving the reliability of surge voltage control

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11901889B2Gate drive device
Publication Date: 2024.02.13 DENSO CORP
  • US11901889B2 patent drawing
  • US11901889B2 patent drawing
  • US11901889B2 patent drawing

AI summary

A gate drive device drives a gate of a semiconductor switching element constituting an upper or lower arm of a half bridge circuit which supplies an output current, which is alternating current, to a load. The gate drive device detects a peak value of an element voltage which is a voltage of a main terminal of the semiconductor switching element or a change rate of the element voltage when the semiconductor switching element is switching. The gate drive device acquires a maximum value among a plurality of peak values or a plurality of change rates during a predetermined detection period including a period in which the semiconductor switching element performs switching multiple number of times.