Gate Drive Resistance Switching for Low-Load Converter Efficiency

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Solution Overview

Problem

Conventional power converters experience increased switching loss and efficiency reduction due to improper gate resistor values, especially in low-load conditions, leading to potential efficiency reduction.

Innovation Solution

The implementation of a gate driving device with a speed control unit and speed switching unit that dynamically adjust the gate resistance values or capacitance values based on output current levels to optimize turn-on and turn-off speeds of semiconductor switching elements, reducing switching loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed gate resistor value is used, then the circuit is simple, but switching loss increases and efficiency decreases in low-load conditions

Engineering Contradiction:
Improvecircuit simplicityVSAvoidswitching loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The gate driving device dynamically changes the gate resistance value based on the output current level. A switching unit selectively connects different gate resistors (Rg1, Rg2) to the gate driving unit, allowing the gate resistance to be adjusted from a first value during high-load operation to a second value during low-load operation, thereby optimizing switching performance across different operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the electrical parameter (gate resistance value) of the gate driving circuit based on operating conditions. By detecting the output current level and switching between different resistance values, the system adapts the gate resistance parameter to minimize switching loss while maintaining reliable switching operation

Inventive Principle:
Principle #35Parameter changes

2Speed

If gate resistance is reduced to improve switching speed, then turn-on/turn-off speed increases, but switching loss increases due to improper values

Engineering Contradiction:
Improveturn-on and turn-off speedVSAvoidswitching loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The gate driving device dynamically adjusts the gate resistance value based on the output current level. During low-load operation, a larger gate resistance value is selected to slow down the switching speed and reduce switching loss, while during high-load operation, a smaller gate resistance value is selected to maintain fast switching performance

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the gate resistance parameter according to the operating load conditions. By detecting the output current and switching between different resistance values, the system optimizes the gate resistance parameter to achieve the right balance between switching speed and switching loss for each operating condition

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250015706A1Gate driving device and power converter
Publication Date: 2025.01.09 ROHM CO LTD
  • US20250015706A1 patent drawing
  • US20250015706A1 patent drawing
  • US20250015706A1 patent drawing

AI summary

A gate driving device comprises: a gate driving unit that outputs power for switching between on and off of a semiconductor switching element; a speed control unit that controls at least one of a turn-on speed and a turn-off speed of the semiconductor switching element; and a speed switching unit that switches at least one of the turn-on speed and the turn-off speed in response to an instruction from the speed control unit. The speed switching unit includes: a plurality of impedance elements (gate resistors, for example); and switches that control power output from the gate driving unit and to pass through corresponding ones of the plurality of impedance elements. The speed control unit controls the switches on the basis of an output current flowing in the semiconductor switching element.