Power Transistor Gate Drive With Slew Rate Control for EMI Suppression

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Solution Overview

Problem

Higher switching frequencies in power transistors lead to efficiency improvements but also cause electromagnetic interference (EMI) and overvoltage due to stray inductance, which existing driver circuits struggle to mitigate effectively.

Innovation Solution

A drive circuit with a regulation loop and matched replica of the power transistor, utilizing buffer circuits to apply precise voltage profiles to the control terminal, managed by a switching controller to achieve fast switching frequencies while minimizing EMI and overvoltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If higher switching frequencies are used in power transistors, then circuit efficiency is improved, but electromagnetic interference and overvoltage occur

Engineering Contradiction:
Improvecircuit efficiencyVSAvoidelectromagnetic interference and overvoltage
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The driver circuit performs preliminary action by pre-charging the gate capacitor through a controlled charging path before the power transistor switches on. This preliminary charging action ensures that the gate voltage reaches the required level smoothly, enabling fast switching without causing voltage spikes or EMI. The circuit prepares the gate voltage in advance through regulated nodes and buffered output stages, avoiding sudden voltage changes that would generate harmful electromagnetic interference.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The driver circuit implements dynamic control by using separate buffered output stages that can independently adjust the charging and discharging rates of the gate capacitor. The circuit dynamically switches between different output stages (first buffered output stage for charging, second buffered output stage for discharging) to optimize the switching waveform. This dynamic adjustment allows the circuit to maintain fast switching frequencies while controlling the rate of voltage change to prevent overvoltage and EMI generation.

Inventive Principle:
Principle #15Dynamics

2Productivity

If fast switching is implemented, then switching frequency increases, but voltage spikes due to stray inductance occur

Engineering Contradiction:
Improveswitching frequencyVSAvoidovervoltage
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The driver circuit introduces intermediary elements including regulated voltage nodes, buffered output stages, and RC networks that act as mediators between the control signal and the power transistor gate. These intermediary components smooth out voltage transitions and prevent direct coupling of high-frequency switching signals that would cause voltage spikes. The buffered stages serve as isolation intermediaries that control the rate of voltage change at the gate, eliminating overvoltage caused by stray inductance while maintaining fast switching capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The circuit changes parameters dynamically by adjusting the output impedance and voltage levels through different buffered stages. The first buffered output stage provides high impedance during charging to limit current and prevent spikes, while the second buffered output stage provides controlled discharge path. The RC networks adjust time constants to optimize switching speed while limiting voltage rise rates. These parameter changes enable fast switching without generating overvoltage spikes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12009807B2Slew rate control for fast switching output stages
Publication Date: 2024.06.11 INFINEON TECHNOLOGIES AG
  • US12009807B2 patent drawing
  • US12009807B2 patent drawing
  • US12009807B2 patent drawing

AI summary

A drive circuit configured to apply a slew rate controlled drive signal to the control terminal of a power transistor. The drive circuit may be part of a system that includes one or more sub-circuits in which each sub-circuit includes a regulation loop, a matched replica of the power transistor and regulated voltage node. The voltage reference voltage for each sub-circuit connects to the control terminal of the power switch through a buffer circuit to apply a sequence of voltages to the control terminal of the power switch. A switching controller circuit may manage the operation of the one or more sub-circuits so that the drive circuit may output a precisely controlled voltage profile to the control terminal of the power transistor. The circuit may include a second buffer under the control of the switching controller circuit to further manage the operation of the power transistor.