Gate Drive Circuit Startup Switching to Prevent False Turn-On
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Solution Overview
Problem
Existing drive circuits for semiconductor switching elements experience power loss and false turn-on during start-up due to the short-circuiting of the gate and emitter, leading to potential defective start-up of the power supply system.
Innovation Solution
A drive circuit design incorporating a drive voltage generator, signal amplifier, resistive element, and switch elements that include a normally-off and normally-on switch, with a start-up sensor to cut off the current path until the control power supply is established, preventing power loss and false turn-on.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the switch short-circuits the gate and emitter during start-up to prevent false turn-on, then false turn-on is prevented, but power loss occurs at the gate resistor
Solution Approach 1:
The control signal is provided in advance to the gate through the gate resistor before the short-circuiting switch is activated. This preliminary action allows the gate voltage to rise gradually without causing false turn-on, while the switch remains in the off state to prevent power loss at the gate resistor during the start-up period.
Solution Approach 2:
The switch transitions from an off state during start-up to an on state after start-up is complete. This dynamic switching allows the circuit to adapt to different operational phases: preventing power loss during start-up when the switch is off, and enabling active short-circuiting for false turn-on prevention during normal operation when the switch is on.
2Ease of operation
If the gate resistance value is reduced to adjust driving conditions, then driving performance is improved, but power loss increases
Solution Approach 1:
The control signal is provided in advance to the gate through the gate resistor before the short-circuiting switch is activated. This preliminary action allows the gate voltage to rise gradually without causing false turn-on, while the switch remains in the off state to prevent power loss at the gate resistor during the start-up period.
Solution Approach 2:
The switch transitions from an off state during start-up to an on state after start-up is complete. This dynamic switching allows the circuit to adapt to different operational phases: preventing power loss during start-up when the switch is off, and enabling active short-circuiting for false turn-on prevention during normal operation when the switch is on.
3Loss of energy
If the control power supply is established late, then power loss is reduced, but false turn-on cannot be prevented
Solution Approach 1:
The control signal is provided in advance to the gate through the gate resistor before the short-circuiting switch is activated. This preliminary action allows the gate voltage to rise gradually without causing false turn-on, while the switch remains in the off state to prevent power loss at the gate resistor during the start-up period.
Solution Approach 2:
The switch transitions from an off state during start-up to an on state after start-up is complete. This dynamic switching allows the circuit to adapt to different operational phases: preventing power loss during start-up when the switch is off, and enabling active short-circuiting for false turn-on prevention during normal operation when the switch is on.
Data Source
Figure 1
Figure 2
Figure 3~4
AI summary
A current path to a gate (203) is cut off by a normally-off first switch element (50) until start-up of a gate drive voltage generator (10) is sensed. Furthermore, a semiconductor switching element (200) is maintained in an off state as a normally-on second switch element (60) short-circuits the gate (203) to a source (202). As start-up of the gate drive voltage generator (10) is sensed, the second switch element (60) is turned off and the first switch element (50) is turned on. As the gate (203) is thus driven by an output from a signal amplifier (20) in accordance with a control signal (Sgc), the semiconductor switching element (202) is turned on and off in accordance with the control signal (Sgc).