Gate Drive Circuit Reduces Surge Voltage in SiC Devices

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Solution Overview

Problem

Silicon Carbide (SiC) and Gallium Nitride (GaN) power devices are prone to erroneous turning-on due to their low threshold voltage and small capacitance ratios, leading to surge voltage issues and misoperation when driven at high voltage or high speed.

Innovation Solution

A gate drive circuit is designed with a gate resistance connected to the switching device and a gated diode in parallel, where the threshold voltage of the diode is lower than that of the switching device, to reduce surge voltage and prevent erroneous turning-on.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If gate resistance is reduced to prevent erroneous turning-on, then switching speed is improved, but surge voltage increases

Engineering Contradiction:
Improveswitching speedVSAvoidsurge voltage
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

A gated diode is introduced as an intermediary component between the gate driver and the switching device gate. The diode conducts during voltage transitions to provide a low-impedance path, preventing surge voltage while maintaining fast switching speed. The diode's forward voltage drop naturally limits the gate voltage to stay below the switching device threshold.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gate drive circuit parameters are dynamically changed by using a diode with specific forward voltage characteristics. The diode's voltage-current relationship transforms the gate drive waveform, ensuring that even with low series resistance, the gate voltage remains controlled and does not cause erroneous turning-on.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If gate resistance is increased to reduce surge voltage, then surge voltage is reduced, but switching speed decreases and erroneous turning-on increases

Engineering Contradiction:
Improvesurge voltageVSAvoiderroneous turning-on
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The gated diode acts as a mediator that decouples the conflict between surge voltage reduction and erroneous turning-on prevention. It provides controlled voltage delivery to the gate, ensuring the voltage stays within safe limits while maintaining sufficient drive strength for reliable switching operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diode provides beforehand cushioning by limiting the maximum gate voltage through its forward voltage drop. This prevents voltage spikes from causing erroneous turning-on before they can occur, acting as a protective barrier during voltage transitions.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Speed

If dVds/dt is increased for high-speed operation, then switching speed is improved, but voltage Vgs rises causing erroneous turning-on

Engineering Contradiction:
Improveswitching speedVSAvoiderroneous turning-on
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The gated diode serves as an intermediary that blocks the transmission of high dVds/dt effects to the gate. By providing a low-impedance path during transitions, it prevents the capacitive coupling through Cgd from causing excessive Vgs rise, even during high-speed switching operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high-speed switching performance with reduced misoperation and surge voltage, effectively addressing the issues of erroneous turning-on in SiC and GaN power devices.

Implementation Method 1

a gated diode connected in parallel to the gate resistance, wherein a relationship of Vth(Di)<Vth(Tr) is satisfied, where Vth(Di) is a forward threshold voltage value of the gated diode, and Vth(Tr) is a threshold voltage value of the switching device

Methodology Applied
Scientific EffectDiode forward conduction: Diode

Data Source

PatentUS9935625B2Gate drive circuit and power supply capable of reducing surge voltage
Publication Date: 2018.04.03 ROHM CO LTD
  • US9935625B2 patent drawing
  • US9935625B2 patent drawing
  • US9935625B2 patent drawing

AI summary

The gate drive circuit includes: a gate resistance RG1 connected to a gate G1 of a switching device Q1; and a gated diode DG1 connected in parallel to the gate resistance RG1, wherein a relationship of Vth(Di)<Vth(Tr) is satisfied, where Vth(Di) is a forward threshold voltage of the gated diode DG1, and Vth(Tr) is a threshold voltage of the switching device Q1. There is provided: a gate drive circuit having high speed switching performance in which a misoperation is suppressed and surge voltage is reduced; and a power supply mounted with such a gate drive circuit.