Gate Driver Circuit Arm Short Prevention via Variable Resistance

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Solution Overview

Problem

Existing gate driver circuits in hybrid and electric vehicles fail to effectively detect and prevent arm short circuits in semiconductor devices, leading to potential damage and limiting the durability of inverter gate drive boards.

Innovation Solution

A gate driver circuit and method that includes a drive controller, a drive signal transfer portion, a variable resistance portion, and a resistance controller to detect arm short situations by comparing DESAT pin voltages with predetermined reference values, changing the time constant of the gate drive signal, and stopping output when necessary to prevent damage, and reoperating the circuit by adjusting internal resistances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gate driver circuit uses a fixed time constant for the gate drive signal, then the circuit structure is simple, but the semiconductor device cannot be protected from arm short damage

Engineering Contradiction:
Improveprotection of semiconductor deviceVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the time constant of the gate drive signal variable rather than fixed. The circuit dynamically adjusts the time constant based on the detected arm short situation. When an arm short is detected through the DESAT pin voltage comparison, the circuit switches between different resistance values (R1 and R2) to change the time constant, thereby adapting the protection mechanism to the actual operating conditions and preventing semiconductor device damage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by continuously monitoring the DESAT pin voltage and comparing it with a reference voltage to detect arm short conditions. This feedback mechanism triggers the resistance switching action, which adjusts the time constant of the gate drive signal. The closed-loop feedback ensures that the circuit responds automatically to arm short situations and provides appropriate protection without requiring external intervention.

Inventive Principle:
Principle #23Feedback

2Productivity

If the gate driver circuit continuously outputs the gate drive signal, then the productivity is high, but the semiconductor device may be damaged by arm short

Engineering Contradiction:
Improvecontinuous operationVSAvoiddamage prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by detecting arm short conditions before they cause damage to the semiconductor device. The circuit monitors the DESAT pin voltage in real-time and preemptively adjusts the gate drive signal time constant when an arm short is detected, preventing the harmful effects from occurring. This proactive protection allows continuous operation while maintaining device safety.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If the gate driver circuit uses a variable time constant to prevent arm short, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvearm short preventionVSAvoidvariable resistance control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the resistance control into discrete segments - specifically two resistance values (R1 and R2) that can be switched between. Instead of using a continuously variable resistance, the circuit uses switchable resistance segments controlled by the detection of arm short conditions. This segmented approach provides effective protection while keeping the circuit structure relatively simple compared to continuous variable control.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9685955B2Gate driver circuit and gate driving method for prevention of arm short
Publication Date: 2017.06.20 HYUNDAI MOBIS CO LTD
  • US9685955B2 patent drawing
  • US9685955B2 patent drawing
  • US9685955B2 patent drawing

AI summary

A gate driver circuit for prevention of an arm short may include a drive controller configured to a gate drive signal, a drive signal transfer portion configured to amplify the gate drive signal and output the amplified gate drive signal, a variable resistance portion configured to change a time constant of the amplified gate drive signal using an internal resistance and output the amplified gate drive signal having the changed time constant to a gate of a semiconductor device, and a resistance controller configured to compare a first DESAT pin voltage of the drive controller with a first predetermined reference value and control the internal resistance of the variable resistance portion using the comparison result with the first predetermined reference value to perform a first driver circuit protection.