Gate Driver Circuit Eliminates Dead Time Using Constant Current Mode

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional power loss protection systems experience inefficiencies due to dead time in gate driver circuits, leading to shoot-through currents and inefficiencies during switching operations, which can harm transistors and reduce system reliability.

Innovation Solution

A novel gate driver circuit design that controls high-side and low-side transistors to eliminate dead time by transitioning through a constant current mode and full-enhancement mode, limiting shoot-through current to a safe, predetermined value during initial switching, thereby preventing unsustainably large currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dead time is increased to prevent shoot-through current, then transistor safety is improved, but switching efficiency and system performance deteriorate

Engineering Contradiction:
Improvetransistor safetyVSAvoidswitching efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the control parameter from binary (fully on/fully off) to continuous (constant current mode), allowing the transistor to operate in an intermediate state during switching transitions. This resolves the contradiction by enabling safe current limiting without requiring extended dead time, thus maintaining both transistor safety and switching efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic control where the transistor switching behavior adapts based on real-time current conditions. During switching transitions, the transistor operates in constant current mode rather than static fully-on or fully-off states, allowing the system to respond dynamically to prevent shoot-through while minimizing dead time.

Inventive Principle:
Principle #15Dynamics

2Productivity

If dead time is reduced to improve switching efficiency, then system performance is improved, but shoot-through current increases causing transistor damage

Engineering Contradiction:
Improveswitching efficiencyVSAvoidshoot-through current
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by proactively limiting current to a constant safe value during the switching transition period. This prevents shoot-through current from reaching harmful levels before they can occur, allowing reduced dead time without compromising transistor safety.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent introduces an intermediary constant current mode between the fully-off and fully-on states. This intermediary state acts as a mediator that allows smooth transitions with minimal dead time while preventing harmful shoot-through currents through controlled current limiting.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional dead time control is used to prevent shorting, then supply terminal safety is improved, but power loss and inefficiency increase

Engineering Contradiction:
Improvesupply terminal safetyVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the control approach from time-based dead time to current-based constant current mode control. This parameter change eliminates the need for extended dead time intervals, reducing power loss while maintaining supply terminal safety through active current limiting during transitions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent maintains continuous useful action by keeping transistors in constant current mode during transitions rather than completely shutting them off during dead time. This continuous controlled operation prevents power loss associated with dead time while ensuring supply terminal safety through current limiting.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS10826480B1Gate driver to decrease EMI with shorter dead-time
Publication Date: 2020.11.03 QORVO INT PTE LTD
  • US10826480B1 patent drawing
  • US10826480B1 patent drawing
  • US10826480B1 patent drawing

AI summary

An integrated circuit includes a gate driver circuit that controls high side and low side transistors to operate in buck or boost mode. In buck operating mode, after switching off the low side transistor, the gate driver circuit controls the high side transistor in a constant current mode. After the low side transistor is disabled and no longer conducts current, then the gate driver circuit controls the high side transistor to operate in full-enhancement mode. In boost operating mode, after switching off the high side transistor, the gate driver circuit controls the low side transistor in a constant current mode. After the high side transistor is disabled, then the gate driver circuit controls the low side switching transistor to operate in full-enhancement mode. In both buck and boost operation, the gate driver circuit operates without dead time in which both the high side and low side transistors are off.