Gate Driver Current Limiting for High-Voltage Switching Stability

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Solution Overview

Problem

High-voltage power switching circuits experience instability and high levels of electro-magnetic interference (EMI) due to high switching rates, leading to potential circuit failure, especially when operating at voltages greater than 300V and currents greater than 5 Amps.

Innovation Solution

The implementation of gate drivers configured to reduce the switching rate of switching devices by limiting the output current to a level that is less than 1/100 of the maximum rated current, and using resistors or ferrite beads between the gate driver output and the gate of the switching device to control the switching rate, thereby reducing EMI and improving circuit stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high switching rates are used in high-voltage power switching circuits, then productivity is improved, but stability and electromagnetic interference worsen

Engineering Contradiction:
Improveswitching rateVSAvoidcircuit stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the current parameter of the gate driver to limit output current to less than 1/100 of the maximum rated current of the switching device. This parameter change reduces the switching rate to below 1 MHz, resolving the contradiction by maintaining adequate switching performance while eliminating stability issues and EMI problems associated with higher switching rates.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high switching rates are used in high-voltage power switching circuits, then productivity is improved, but harmful electromagnetic interference factors worsen

Engineering Contradiction:
Improveswitching rateVSAvoidelectromagnetic interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the current parameter of the gate driver to limit output current to less than 1/100 of the maximum rated current of the switching device. This parameter change reduces the switching rate to below 1 MHz, resolving the contradiction by maintaining adequate switching performance while eliminating stability issues and EMI problems associated with higher switching rates.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If high output current is provided by gate driver, then ease of operation is improved, but stability worsens

Engineering Contradiction:
Improvegate drive capabilityVSAvoidcircuit stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the current parameter of the gate driver to limit output current to less than 1/100 of the maximum rated current of the switching device. This parameter change reduces the switching rate to below 1 MHz, resolving the contradiction by maintaining adequate switching performance while eliminating stability issues and EMI problems associated with higher switching rates.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the switching rate of high-voltage switching devices, mitigating EMI and enhancing circuit stability, allowing for stable operation even at high voltages and currents, while maintaining high voltage switching rates for reduced switching losses.

Implementation Method 1

using resistors or ferrite beads between the gate driver output and the gate of the switching device to control the switching rate

Methodology Applied
Scientific EffectElectromagnetic interference absorption: Absorption (EM radiation)

Implementation Method 2

using resistors or ferrite beads between the gate driver output and the gate of the switching device to control the switching rate

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS9362903B2Gate drivers for circuits based on semiconductor devices
Publication Date: 2016.06.07 TRANSPHORM TECHNOLOGY INC
  • US9362903B2 patent drawing
  • US9362903B2 patent drawing
  • US9362903B2 patent drawing

AI summary

An electronic component includes a switching device comprising a source, a gate, and a drain, the switching device having a predetermined device switching rate. The electronic component further includes a gate driver electrically connected to the gate and coupled between the source and the gate of the switching device, the gate driver configured to switch a gate voltage of the switching device at a gate driver switching rate. The gate driver is configured such that in operation, an output current of the gate driver cannot exceed a first current level, wherein the first current level is sufficiently small to provide a switching rate of the switching device in operation to be less than the predetermined device switching rate.