Gate Driver Circuit With Current-Based Turn-Off Rate Control

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Solution Overview

Problem

Switched-mode circuits face challenges in efficiently turning off power switches without generating damaging voltage spikes, especially during overcurrent or short circuit conditions, which can lead to system inefficiency and potential damage.

Innovation Solution

A gate driver circuit that controls the turn-off rate of power switches based on current conditions, allowing for slower turn-off during overcurrents and immediate turn-off during short circuits, thereby limiting current change rates and reducing voltage spikes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the power switch is turned off quickly to improve system efficiency, then switching efficiency is improved, but large voltage spikes are generated that can damage components

Engineering Contradiction:
Improveswitching efficiencyVSAvoidvoltage spikes
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The gate driver circuit dynamically adjusts the turn-off rate of the power switch based on real-time current detection. When overcurrent is detected, the circuit slows down the turn-off rate to limit di/dt and prevent voltage spikes. When current is normal, the circuit uses a faster turn-off rate to improve switching efficiency. This dynamic adjustment resolves the contradiction between switching efficiency and voltage spike prevention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the gate resistance value dynamically during the switching process. Initially, a lower gate resistance is used to enable fast switching and improve efficiency. When overcurrent is detected, the gate resistance is increased to slow down the turn-off rate and limit current change rate, thereby preventing voltage spikes. This parameter change strategy resolves the technical contradiction.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the turn-off rate is slowed to reduce voltage spikes, then voltage spike risks are reduced, but system efficiency decreases

Engineering Contradiction:
Improvevoltage spike riskVSAvoidsystem efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system dynamically adjusts the turn-off rate based on operating conditions rather than using a fixed slow turn-off rate. During normal operation, fast turn-off is used to maintain high efficiency. During overcurrent conditions, the turn-off rate is slowed to prevent voltage spikes. This dynamic approach resolves the contradiction by applying different strategies for different operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The gate driver circuit changes the gate resistance parameter based on current conditions. Under normal current, low gate resistance enables fast switching for high efficiency. Under overcurrent conditions, gate resistance is increased to slow turn-off and prevent voltage spikes. This conditional parameter change resolves the efficiency-voltage spike contradiction.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the power switch is turned off during overcurrent condition, then current control is achieved, but the risk of damaging voltage spikes increases

Engineering Contradiction:
Improvecurrent controlVSAvoidvoltage spike risk during overcurrent
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The gate driver circuit detects overcurrent conditions dynamically and automatically adjusts the turn-off rate accordingly. When overcurrent is detected, the circuit transitions to a slower turn-off mode that limits di/dt, preventing voltage spikes while still achieving current control. This dynamic response resolves the contradiction between current control and voltage spike prevention during overcurrent conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The circuit uses real-time current detection feedback to control the switching behavior. When overcurrent is detected through the current sensing circuit, the feedback mechanism triggers a change in turn-off rate to prevent voltage spikes. This feedback-based control resolves the contradiction by using current information to adjust switching parameters and prevent harmful voltage spikes.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11245392B1Gate driver circuit
Publication Date: 2022.02.08 SEMICON COMPONENTS IND LLC
  • US11245392B1 patent drawing
  • US11245392B1 patent drawing
  • US11245392B1 patent drawing

AI summary

An electronic circuit includes a gate driver circuit. The gate driver circuit receives an input signal and a signal corresponding to a current through a switch, and produces, using the input signal, an output signal for controlling the switch. In response to the input signal being de-asserted, the gate driver circuit may turn the switch off at a normal turn-off rate when the current through the switch is less than an overcurrent (OC) threshold, and at an OC turn-off rate that is slower than the normal turn-off rate when the current through the switch is greater than the OC threshold.