Transistor Gate Driving Circuit for Power Converter Light-Load Loss Reduction

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Solution Overview

Problem

Power converters face challenges in reducing power loss, especially at light-load conditions, due to fixed gate voltage designs that consume additional power and increase switching losses.

Innovation Solution

A transistor gate driving circuit that includes a switch circuit, control circuit, and detection circuit to generate a drive signal and a disable signal based on load conditions, reducing the switching loss by limiting the drive signal voltage at light-load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gate voltage is kept at a fixed voltage, then the gate drive efficiency is maintained, but the switching loss increases at light-load conditions

Engineering Contradiction:
Improvegate drive efficiencyVSAvoidswitching loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic gate voltage adjustment by switching between a first gate voltage (higher range) for heavy-load conditions and a second gate voltage (lower range) for light-load conditions. The control circuit monitors load conditions and dynamically changes the gate voltage accordingly, transforming the static fixed voltage system into a dynamic adaptive system that optimizes switching loss across different operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the gate voltage parameter based on load conditions. By adjusting the gate voltage from a fixed value to a variable value that adapts to heavy-load or light-load conditions, the system achieves optimal gate drive efficiency while minimizing switching losses. This parameter change is implemented through the control circuit that selects appropriate voltage levels based on detected load status.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If additional devices such as current-sense resistor are added to provide adaptive gate drive voltage, then the gate drive efficiency is optimized, but the power consumption increases

Engineering Contradiction:
Improvegate drive efficiencyVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control circuit is designed to perform multiple functions: it detects load conditions, determines the appropriate gate voltage level, and switches between different voltage ranges. By making the control circuit multi-functional, the patent eliminates the need for separate current-sense resistors and additional power consumption, as the same control circuit that manages switching also monitors load conditions and adjusts gate voltage accordingly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control circuit uses its own operational information and existing sensing capabilities to determine load conditions and adjust gate voltage, rather than relying on external current-sense resistors. The system serves itself by using the control circuit's inherent functionality to both control switching and monitor load status, thereby avoiding additional power-consuming components.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If the gate voltage is reduced at light-load conditions, then the switching loss is reduced, but the gate drive efficiency decreases

Engineering Contradiction:
Improveswitching lossVSAvoidgate drive efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent implements dynamic gate voltage adjustment by switching between a first gate voltage (higher range) for heavy-load conditions and a second gate voltage (lower range) for light-load conditions. The control circuit monitors load conditions and dynamically changes the gate voltage accordingly, transforming the static fixed voltage system into a dynamic adaptive system that optimizes switching loss across different operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the gate voltage parameter based on load conditions. By adjusting the gate voltage from a fixed value to a variable value that adapts to heavy-load or light-load conditions, the system achieves optimal gate drive efficiency while minimizing switching losses. This parameter change is implemented through the control circuit that selects appropriate voltage levels based on detected load status.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7928758B2Transistor gate driving circuit with power saving of power converter
Publication Date: 2011.04.19 SEMICON COMPONENTS IND LLC
  • US7928758B2 patent drawing
  • US7928758B2 patent drawing
  • US7928758B2 patent drawing

AI summary

A transistor gate driving circuit is developed for power saving. It includes a first high-side transistor, a second high-side transistor and a low-side transistor. A voltage clamp device is connected to the gate terminal of the first high-side transistor to limit the maximum output voltage. A detection circuit is coupled to detect a feedback signal of the power converter. The feedback signal is correlated to the output load of the power converter. The detection circuit will generate a disable signal in response to the level of the feedback signal. The disable signal is coupled to disable the second high-side transistor once the level of the feedback signal is lower than a threshold.