Semiconductor Gate Oxide Thickness Matching for Multi-Voltage Transistors

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Solution Overview

Problem

Current high voltage transistor manufacturing methods face challenges in achieving optimal performance due to mismatches between operating voltage and oxide layer thickness, leading to reduced performance and increased costs when producing transistors with different voltage requirements on the same substrate.

Innovation Solution

The method involves forming grooves of different depths on a substrate to create oxide layers of varying thicknesses for high voltage transistors, allowing for the adjustment of oxide layer thickness based on operating voltage and enabling the simultaneous fabrication of multiple high voltage transistors with different specifications on the same substrate, while being compatible with existing processes and cost-effective.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single oxide layer thickness is used for all high voltage transistors on the substrate, then the manufacturing process is simplified, but the performance of transistors with different voltage requirements deteriorates due to voltage-thickness mismatch

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidtransistor performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by forming oxide layers with different thicknesses in different regions of the substrate. Specifically, a first oxide layer with a first thickness is formed in a first region, and a second oxide layer with a second thickness is formed in a second region. This allows each region to have optimized oxide thickness tailored to the specific voltage requirements of transistors in that region, thereby improving transistor performance without significantly complicating the overall manufacturing process.

Inventive Principle:
Principle #3Local quality

2Reliability

If multiple oxide layers with different thicknesses are formed on the same substrate, then the performance of high voltage transistors with different voltage requirements is improved, but the manufacturing process complexity increases

Engineering Contradiction:
Improvetransistor performanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the substrate into multiple regions (first region and second region) and forming oxide layers with different thicknesses in each region. This segmentation allows the manufacturing process to handle different voltage requirements separately in different regions, improving transistor performance while managing process complexity through systematic regional differentiation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies parameter changes by varying the oxide layer thickness parameter across different regions of the substrate. A first oxide layer with a first thickness is formed in the first region, and a second oxide layer with a second thickness is formed in the second region. This parameter variation enables optimization of transistor performance for different voltage requirements without requiring fundamentally different manufacturing approaches.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If oxide layer thickness is not matched to operating voltage, then the manufacturing process is simpler, but transistor performance deteriorates due to voltage-thickness mismatch

Engineering Contradiction:
Improveprocess simplicityVSAvoidtransistor performance
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies local quality by forming oxide layers with different thicknesses in different regions of the substrate. Specifically, a first oxide layer with a first thickness is formed in a first region, and a second oxide layer with a second thickness is formed in a second region. This allows each region to have optimized oxide thickness tailored to the specific voltage requirements of transistors in that region, thereby improving transistor performance without significantly complicating the overall manufacturing process.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12046596B2Semiconductor structure and forming method thereof
Publication Date: 2024.07.23 UNITED MICROELECTRONICS CORP
  • US12046596B2 patent drawing
  • US12046596B2 patent drawing
  • US12046596B2 patent drawing

AI summary

The invention provides a method for forming a semiconductor structure, which comprises providing a substrate, sequentially a first groove and a second groove are formed in the substrate, the depth of the first groove is different from the depth of the second groove, a first oxide layer is formed in the first groove, a second oxide layer is formed in the second groove, an etching step is performed to remove part of the first oxide layer, a first gate structure is formed on the first oxide layer, and a second gate structure is formed on the second oxide layer.