Semiconductor Gate Trench Wiring Layout for Lower Inductance

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Solution Overview

Problem

Current semiconductor devices face challenges in optimizing electrical performance due to limitations in trench structure configurations and doping concentrations, which affect the device's ability to manage electric field strength and reduce parasitic inductance.

Innovation Solution

The semiconductor device incorporates a specific trench structure configuration with alternating gate trench and dummy trench portions, along with a trench bottom region and well region, to enhance electric field management and reduce resistance, thereby improving the device's electrical performance and withstand voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional trench structure configurations are used, then manufacturing is simpler, but electrical performance and parasitic inductance management are insufficient

Engineering Contradiction:
Improveelectrical performanceVSAvoidtrench structure configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate wiring is divided into multiple segments by introducing dummy trench portions between adjacent gate trench portions. This segmentation reduces parasitic inductance by breaking up current paths and distributing electromagnetic interference, thereby improving electrical performance while managing complexity through systematic division of the gate structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dummy trench portions are strategically positioned at specific locations between gate trenches where parasitic inductance and electric field concentration are most problematic. This localized modification optimizes electrical performance at critical points without requiring complete restructuring of the entire device, balancing improvement with manufacturing feasibility.

Inventive Principle:
Principle #3Local quality

2Reliability

If doping concentration is increased to reduce resistance, then electrical performance improves, but control over electric field strength becomes more difficult

Engineering Contradiction:
Improveresistance valueVSAvoidelectric field strength
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

Dummy trench portions act as intermediary structures between gate trenches, providing regions with controlled doping concentrations that mediate between the high doping needed for low resistance and the electric field management requirements. These intermediary regions distribute electric field stress and enable resistance reduction without compromising electric field control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The doping concentration is varied spatially across different regions of the trench structure. Higher doping concentrations are applied in regions where resistance reduction is prioritized, while lower doping concentrations are maintained in regions where electric field strength control is critical. This parameter optimization allows simultaneous improvement of both electrical performance and electric field management.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If trench depth is increased to improve withstand voltage, then electrical performance improves, but parasitic inductance and manufacturing difficulty increase

Engineering Contradiction:
Improvewithstand voltageVSAvoidtrench fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The deep trench structure is segmented into multiple sections with alternating gate trenches and dummy trenches. This segmentation allows the total trench depth to be achieved while distributing manufacturing complexity across multiple shallower etching steps and enabling better control over trench profile and doping uniformity, thus improving manufacturability without sacrificing withstand voltage capability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240405122A1Semiconductor device
Publication Date: 2024.12.05 FUJI ELECTRIC CO LTD
  • US20240405122A1 patent drawing
  • US20240405122A1 patent drawing
  • US20240405122A1 patent drawing

AI summary

A semiconductor device including an active portion is provided, the semiconductor device comprising: a drift region of a first conductivity type provided in the semiconductor substrate; a base region of a second conductivity type provided above the drift region; a gate pad provided above the semiconductor substrate; an emitter electrode provided above the semiconductor substrate; a gate trench portion provided on a front surface of the semiconductor substrate in the active portion; and a gate wiring portion for connecting the gate pad and the gate trench portion; wherein the gate wiring portion has: a first gate trench wiring portion which extends in a predetermined direction; and a second gate trench wiring portion which extends in a different direction from the first gate trench wiring portion and intersects the first gate trench wiring portion at an intersection portion; and the emitter electrode is provided above the intersection portion.