Gateway Auto-Commissioning for Field Device Recognition

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Solution Overview

Problem

The commissioning of gateways for communication between field devices and higher-level units in process automation is complex and time-consuming, requiring manual identification and parameterization of field devices.

Innovation Solution

A gateway that automatically recognizes and parameterizes field devices through a trigger event, allowing for easy commissioning by simplifying the process of connecting and configuring field devices without the need for user knowledge of the gateway's operation, using a button or software element to initiate automatic recognition and parameterization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual commissioning is used to connect and configure field devices, then the gateway can be set up with full control over each device, but the commissioning process becomes complex and time-consuming

Engineering Contradiction:
Improvecommissioning processVSAvoidcommissioning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The gateway automatically discovers field devices on the network and performs self-configuration by reading device information and parameters autonomously, eliminating the need for manual commissioning steps and significantly reducing setup time

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system pre-configures communication parameters and device settings automatically during the initial connection phase, so that when field devices are connected, they are immediately recognized and configured without requiring manual intervention

Inventive Principle:
Principle #10Preliminary action

2Extent of automation

If automatic recognition is implemented, then commissioning becomes quick and easy, but the gateway requires intelligence to autonomously identify and parameterize field devices

Engineering Contradiction:
Improvedevice recognitionVSAvoidgateway functionality
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The gateway continuously monitors the network for field devices, receives automatic responses from connected devices, and uses this feedback information to dynamically update its device registry and configuration parameters without manual input

Inventive Principle:
Principle #23Feedback

3Productivity

If comprehensive parameterization is performed automatically, then setup time is reduced, but the gateway must handle diverse field device types and protocols

Engineering Contradiction:
Improvecommissioning speedVSAvoiddevice compatibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The gateway implements a universal configuration approach that can handle multiple field device types and communication protocols through a single automatic discovery mechanism, making the system adaptable to diverse devices without requiring device-specific manual configuration procedures

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4242758A1Gateway and method for commissioning a gateway
Publication Date: 2023.09.13 VEGA GRIESHABER GMBH & CO
  • EP4242758A1 patent drawingFigure 1
  • EP4242758A1 patent drawingFigure 2
  • EP4242758A1 patent drawing

AI summary

The invention relates to a gateway with a first communication interface (16) for communication with a higher-level unit (12) and with a second communication interface (20) for communication with at least one field device (14). Commissioning the gateway (10) is intended to be particularly easy. For this purpose, the gateway (10) is configured to automatically detect the at least one field device (14) following a trigger event and to configure it within the gateway (10). Furthermore, the invention relates to methods for commissioning a gateway (10) and a computer program.