Ge Crossbeam Optical Cavity for Uniform Biaxial Strain Tuning

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Solution Overview

Problem

Current strained Germanium (Ge) lasers face challenges in achieving suitable emission wavelengths for fiber-based optical communications due to uniaxial strain shifting emissions too far into the mid-infrared, and biaxial strain technologies struggle with strain inhomogeneity and tunability, lacking understanding of optical gain in geometrically amplified structures.

Innovation Solution

A monolithic crossbeam structure with embedded optical cavities and distributed Bragg reflectors is developed, inducing uniform biaxial strain of ~0.9% and achieving a high-quality factor of >4,000, allowing for lithographic tuning of strain and integration of optical cavities without disrupting strain homogeneity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If uniaxial strain engineering is used to achieve direct bandgap in Ge, then the direct conduction Γ valley is lowered faster than indirect L valleys, but the emission wavelength shifts beyond 3.5 μm into mid-infrared which is incompatible with silica-based optical fibers

Engineering Contradiction:
Improvedirect bandgap achievementVSAvoidemission wavelength suitability for optical communication
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the strain parameter from uniaxial to biaxial strain, and specifically optimizes the biaxial strain level to approximately 0.9%, which shifts the emission wavelength from mid-infrared (>3.5 μm) to the telecommunication band (~2 μm) while maintaining direct bandgap characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces lithographically tunable geometric structures (crossbeam designs with adjustable arm lengths and widths) that dynamically control the strain magnitude and distribution, enabling precise tuning of emission wavelength while maintaining strain uniformity across the active region

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If external stressor layer technique is used to induce biaxial strain, then the emission wavelength can be located at ~2 μm, but the strain distribution becomes highly non-uniform and localized towards the interface between stressor layer and active layer

Engineering Contradiction:
Improveemission wavelength for fiber-based communicationVSAvoidstrain homogeneity in active gain medium
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent removes the external stressor layer and instead integrates the strain-inducing geometry directly into the Ge microdisk structure itself, using lithographically defined crossbeam patterns that generate uniform biaxial strain throughout the active region without interface localization

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the strain induction function with the optical cavity structure by integrating the crossbeam geometric features directly into the microdisk resonator, creating a unified structure that simultaneously provides both optical confinement and uniform strain distribution

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If external stressor layer is used to induce biaxial strain, then strain can be achieved, but the strain level is purely determined by thickness and residual stress of stressor layer which are predetermined at wafer bonding stage, preventing lithographic tuning

Engineering Contradiction:
Improvebiaxial strain inductionVSAvoidlithographic tunability of strain
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent creates dynamically tunable strain by using lithographically defined geometric parameters (crossbeam arm length, width, and spacing) that can be adjusted post-wafer-bonding to precisely control the magnitude and distribution of biaxial strain, enabling wavelength tuning without requiring new wafer bonding processes

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameter for strain from stressor layer thickness (fixed at wafer bonding) to geometric dimensions of integrated crossbeam structures (tunable via lithography), allowing flexible adjustment of strain level and emission wavelength through standard semiconductor fabrication processes

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances optical gain and strain uniformity, enabling Ge lasers suitable for fiber-based optical communications by reducing the full width at half maximum of cavity resonance and improving strain homogeneity, paving the way for high-performance on-chip light sources.

Implementation Method 1

the geometrical strain amplification technique has been widely used particularly for uniaxial strain engineering. The formation of a substantially large uniaxial strain of up to a few percent enabled by the geometrical amplification technique

Methodology Applied
Scientific EffectGeometrical strain amplification:

Implementation Method 2

an optical cavity optically coupled to the monolithic crossbeam structure... achieving a high-quality factor of >4,000, allowing for lithographic tuning of strain and integration of optical cavities

Methodology Applied
Scientific EffectOptical resonance: Resonance

Implementation Method 3

A monolithic crossbeam structure with embedded optical cavities and distributed Bragg reflectors is developed

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Data Source

PatentUS20240063605A1Optical device, method of forming the same, and method of controlling the same
Publication Date: 2024.02.22 NANYANG TECH UNIV
  • US20240063605A1 patent drawing
  • US20240063605A1 patent drawing
  • US20240063605A1 patent drawing

AI summary

According to embodiments of the present invention, an optical device is provided. The optical device includes a substrate, a semiconductor layer on the substrate, the semiconductor layer having an initial tensile strain and including a monolithic crossbeam structure defined therein, and an optical cavity optically coupled to the monolithic crossbeam structure, wherein the monolithic crossbeam structure has a first beam and a second beam arranged at least substantially orthogonal to each other and intersecting each other at an intersection region, the intersection region being subjected to a tensile strain that is increased relative to the initial tensile strain. According to further embodiments of the present invention, a method of forming an optical device and a method of controlling an optical device are also provided.