Gear-Amplified Eddy Current Damper for Small-Amplitude Vibration

Solution Overview

Problem

Existing axial displacement dampers have low energy dissipation efficiency at small amplitudes and poor capability in consuming vibration and shock energy, affecting the safety of buildings and people.

Innovation Solution

An axial displacement amplified eddy current damper is designed, combining an axial displacement damper with an eddy current damper, utilizing an elliptical hollow body, gears, copper sheets, permanent magnets, and spherical steel balls to convert axial motion into rotational motion, generating eddy currents that amplify energy consumption through gear ratios and magnetic fields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an axial displacement damper is used, then the building is protected from vibration damage, but the energy dissipation efficiency is low at small amplitudes

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces traditional mechanical friction-based damping with electromagnetic eddy current damping. The copper sheets moving through magnetic fields generate eddy currents that produce damping forces without mechanical contact, eliminating friction losses and achieving high energy dissipation efficiency across all amplitude ranges while maintaining reliable vibration protection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the damping mechanism from mechanical friction to electromagnetic interaction by introducing copper sheets and magnetic fields. This parameter change enables the system to dissipate energy efficiently at small amplitudes through eddy current generation, while the gear amplification mechanism ensures adequate damping force at larger amplitudes, resolving the contradiction between reliability and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the damping force is increased, then the vibration energy consumption capability is improved, but the device complexity increases

Engineering Contradiction:
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent converts linear axial displacement into rotational motion through gear mechanisms. The slide bar's linear movement drives gear a, which rotates gear b and subsequently gear c, converting one-dimensional linear motion into rotational motion. This dimensional transformation enables the copper sheets to rotate through magnetic fields, generating eddy currents that dissipate vibration energy efficiently without requiring complex direct linear damping structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces gear mechanisms as intermediary elements between the slide bar and copper sheets. The gears act as mediators that amplify the displacement and convert motion type, enabling the copper sheets to achieve sufficient rotational speed and angle for effective eddy current generation while keeping the overall structure manageable through modular gear design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases energy consumption efficiency, allows adjustable damping parameters, provides a stable vibration reduction effect without external energy, and minimizes magnetic leakage, enhancing safety and reducing damage from vibrations.

Implementation Method 1

the relative motion of the copper sheets and the magnetic field causes a motional electromotive force in the copper sheets, and the electric charge moves to form eddy currents

Methodology Applied
Scientific EffectEddy current: Eddy Currents

Implementation Method 2

the copper sheets are subjected to a force that inhibits the motion thereof. This is because the relative motion of the copper sheets and the magnetic field causes a motional electromotive force in the copper sheets

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

These eddy currents are subjected to a lorentz force under the action of the magnetic field, and the direction is always opposite to the direction of motion of the copper sheets

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Implementation Method 4

the rotation angle of the copper sheets can be amplified; the rotation angle is (d/Ra)×(Rb/Rc); and the amplification is Rb/Rc, that is, the larger the radius ratio of the gear b to the gear c is, the higher the energy consumption efficiency is

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Implementation Method 5

The permanent magnets 9 are located on both sides of the copper sheets 8

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 6

the ball a10, the ball b11 and the balls c12 are spherical steel balls

Methodology Applied
Scientific EffectRolling friction: Ball Bearing

Data Source

PatentUS11796031B2Axial displacement amplified eddy current damper
Publication Date: 2023.10.24
  • US11796031B2 patent drawing
  • US11796031B2 patent drawing

AI summary

An axial displacement amplified eddy current damper is disclosed. The axial movement of a slide bar is converted into the rotation of copper sheets and generates eddy current for energy consumption. The copper sheets are rotated and amplified by adjusting the sizes of gears. The short displacement of the slide bar can cause a large angle rotation of the copper sheets, so that energy consumption efficiency is high. The damping parameter can be adjusted by adjusting the magnetic field strength of permanent magnets, the thickness of the copper sheets and the distance from the copper sheets to the permanent magnets. The permanent magnets are adopted to provide continuous magnetic field sources, without external energy, thereby generating long-term and stable vibration reduction effect.