Gear Assembly for Horizontal Adapter Card Docking

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Solution Overview

Problem

The existing methods for securing and removing adapter cards in computer devices are inefficient, requiring tools and additional space for installation and servicing, and do not allow for easy connection or disconnection from the motherboard without opening the chassis.

Innovation Solution

A gear assembly system with a guide rail receiver, gear system, and lever mechanism that enables horizontal docking and undocking of adapter cards within the computer chassis, allowing for sliding insertion and removal without tools, using a gear system with elongated racks and pinion gears to translate the adapter card into a locked or unlocked position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional adapter card installation methods are used, then the adapter card can be securely installed, but the process requires opening the chassis and using additional tools, reducing efficiency

Engineering Contradiction:
Improveadapter card installation efficiencyVSAvoidinstallation complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The guide rail and gear assembly are merged into an integrated unit that combines the functions of guiding the adapter card during insertion and securing it in place. The guide rail receiver integrates the mounting structure with the motion guidance mechanism, eliminating the need for separate tool-based securing operations and enabling tool-free installation through the lever actuation system.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If sufficient space is provided for technician access, then adapter card installation can be performed, but the computer chassis size increases

Engineering Contradiction:
Improvetechnician accessVSAvoidchassis area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The adapter card module transitions from a vertical insertion orientation to a horizontal sliding orientation along the guide rail. This dimensional change allows the adapter card to be accessed and installed from the front of the chassis without requiring the chassis to be opened or excessive side access space, thereby maintaining a compact chassis footprint while preserving technician accessibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the adapter card is docked securely to the motherboard, then connection reliability is improved, but the adapter card cannot be easily removed or replaced

Engineering Contradiction:
Improveconnection reliabilityVSAvoidadapter card replaceability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The gear assembly and lever mechanism provide a dynamic securing system that can transition between locked and unlocked states. When the lever is actuated, the gear teeth engage with the guide rail receiver to lock the adapter card in place, ensuring reliable connection. When the lever is released, the gears disengage, allowing easy removal. This dynamic mechanism maintains secure docking during operation while enabling quick replacement when needed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the efficiency of adapter card installation and servicing by minimizing the need for tools and space, enabling hot plug connections and secure docking/undocking without opening the chassis, providing a compact and efficient mechanism for adapter card management.

Implementation Method 1

The gear system comprises an elongated first gear rack meshed with one or more pinion gears. The one or more pinion gears is each meshed with one or more second gear racks positioned perpendicular to the first gear rack.

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 2

The gear system comprises an elongated first gear rack meshed with one or more pinion gears. The one or more pinion gears is each meshed with one or more second gear racks positioned perpendicular to the first gear rack.

Methodology Applied
Scientific EffectRack and pinion: Rack and Pinion

Implementation Method 3

The guide rail receiver is configured to receive a guide rail coupled to an adapter card module for docking an adapter card to an electrical connector to a motherboard.

Methodology Applied
Scientific EffectGuided linear motion: Guided Rotor Compressor

Data Source

PatentUS11126230B1Mechanism for securing and docking an adapter card in a computer chassis
Publication Date: 2021.09.21 QUANTA COMPUTER INC
  • US11126230B1 patent drawing
  • US11126230B1 patent drawing
  • US11126230B1 patent drawing

AI summary

A gear assembly for securing an adapter card in a computer chassis includes a guide rail receiver, a gear system, and a lever. The guide rail receiver is configured to receive a guide rail coupled to an adapter card module for docking an adapter card to an electrical connector to a motherboard. The gear system is coupled to the guide rail. The lever is coupled to the gear system. The lever includes an open position to allow the adapter card module to be inserted and removed from the computer chassis, and a closed position to dock an adapter card to the electrical connector.