Gear Case Rib Structure to Reduce Hydraulic Stirring Resistance

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Solution Overview

Problem

Existing driving force transmission devices face increased stirring resistance due to hydraulic fluid leakage between the case and baffle plate, which can be costly to mitigate with seal members and compromise assemblability.

Innovation Solution

Incorporating a rib protruding from the case towards the baffle plate with a linear portion crossing the rotation direction of the gear, reducing the clearance between the case and baffle plate, thereby minimizing hydraulic fluid flow and preventing increased stirring resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a seal member is disposed in the clearance between the case and the baffle plate to prevent hydraulic fluid leakage, then the stirring resistance of the gear is reduced, but the manufacturing cost increases and assemblability deteriorates

Engineering Contradiction:
Improvestirring resistanceVSAvoidmanufacturing cost and assemblability
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention extracts the sealing function from a separate seal member and integrates it into the baffle plate structure itself. The inclined surface on the baffle plate creates a self-sealing effect that prevents hydraulic fluid leakage without requiring additional seal components, thereby reducing manufacturing cost and improving assemblability while maintaining low stirring resistance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The baffle plate structure performs multiple functions including flow guidance and self-sealing. The inclined surface automatically prevents hydraulic fluid from passing through the clearance between the case and baffle plate during operation, eliminating the need for external sealing mechanisms and reducing overall system complexity

Inventive Principle:
Principle #25Self-service

2Ease of operation

If the clearance between the case and the baffle plate is large, then the assemblability is improved, but the amount of hydraulic fluid flowing into the gear side increases and stirring resistance increases

Engineering Contradiction:
ImproveassemblabilityVSAvoidstirring resistance
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The baffle plate features a localized inclined surface at the specific region where hydraulic fluid leakage occurs. This local structural modification creates effective sealing at the critical clearance area while maintaining a larger overall clearance for ease of assembly, thus resolving the contradiction between assemblability and stirring resistance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention addresses the clearance issue by adding a dimensional element - the inclined surface angle - to the baffle plate structure. This angular dimension creates a self-sealing effect that prevents fluid leakage even with larger clearances, transforming a one-dimensional clearance problem into a two-dimensional solution involving both clearance size and surface angle

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10907724B2Drive force transmission device and method for manufacturing same
Publication Date: 2021.02.02 JATCO LTD
  • US10907724B2 patent drawing
  • US10907724B2 patent drawing
  • US10907724B2 patent drawing

AI summary

A driving force transmission device includes: a gear; a case receiving the gear; a baffle plate positioned between a side surface of the gear and the case, the baffle plate including a downstream side end portion positioned at a most downstream position in a rotation direction of the gear, the case including a rib protruding toward the downstream side end portion, a clearance positioned between a surface of the rib and a surface of the baffle plate, the rib including a linear portion crossing a rotation direction of the gear.