Gear Portion Rib Design for Heat Transfer Reduction

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Solution Overview

Problem

Existing developer storage containers in image forming apparatuses face issues with toner remaining in the container during replacement and generate impact noise due to protrusions on the grip portion, and heat transfer from gear portions can cause toner hardening.

Innovation Solution

The developer storage container design includes a tubular communication portion with scooping and guide features to enhance toner conveying force and reduce remaining toner, and a gear portion with a disc-shaped support and ribs to prevent heat transfer and minimize noise by tilting contact surfaces with the drive mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a gear portion is provided to transmit rotational driving force to the storage portion, then the storage portion can be rotated to convey developer, but heat transfer from the gear portion causes toner hardening

Engineering Contradiction:
Improvedeveloper conveyanceVSAvoidtoner temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The gear portion is divided into multiple tooth portions that are spaced apart, creating gaps between them. This segmentation reduces the continuous contact area with the storage portion, thereby minimizing heat transfer to the toner while still providing sufficient rotational drive force.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tooth portions of the gear are designed with specific local characteristics including inclined surfaces and rounded tips. These local quality features optimize the balance between transmitting rotational force effectively and minimizing heat generation and transfer to the developer material.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If protrusions are provided on the grip portion to generate impact noise, then the container can be easily replaced, but impact noise is generated during replacement

Engineering Contradiction:
Improvecontainer replacementVSAvoidimpact noise
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The protrusions on the grip portion are designed with asymmetric shapes and orientations. This asymmetry allows them to engage with corresponding features during replacement in a controlled manner, reducing sudden impacts and noise generation while still facilitating easy container replacement.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The protrusions are designed with rounded tips and inclined surfaces that gradually engage with the replacement mechanism. This beforehand cushioning design prevents sudden hard impacts by distributing the engagement force over a longer time period, thereby reducing impact noise during container replacement.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Loss of substance

If the communication portion is designed to enhance toner conveying force, then remaining toner is reduced, but the structure becomes more complex

Engineering Contradiction:
Improveremaining tonerVSAvoidcommunication portion structure
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The communication portion incorporates curved and rounded surfaces instead of sharp edges. This spheroidality design creates smooth flow paths for the toner, enhancing conveying force and reducing remaining toner through the natural guidance of curved surfaces, while avoiding the need for complex mechanical components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The communication portion is integrated directly with the storage portion and opening portion as a unified structure. This merging eliminates the need for separate complex mechanisms, achieving enhanced toner conveying through the combined geometry of the integrated components.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11526096B2Developer storage container capable of eliminating or minimizing heat transfer, image forming apparatus
Publication Date: 2022.12.13 KYOCERA DOCUMENT SOLUTIONS INC
  • US11526096B2 patent drawing
  • US11526096B2 patent drawing
  • US11526096B2 patent drawing

AI summary

A developer storage container includes a storage portion, a communication portion, and a gear portion. The storage portion conveys developer stored therein in a conveying direction along a rotation axis by being rotated around the rotation axis in a specific direction. The communication portion is tubular coaxial to the rotation axis and extending in the conveying direction from a downstream end in the conveying direction, and connects the storage portion to an opening portion facing the conveying direction. The gear portion includes a disc-shaped support portion provided for an outer peripheral part of the communication portion concentrically with the rotation axis, a tooth portion along an edge of a support surface, orthogonal to the rotation axis, of the support portion, and a rib extending on the support surface radially from the tooth portion or the outer peripheral part without reaching the other; and receives rotational driving force supplied from outside.