Gear Rack Fastener for I/O Module Tray Installation

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Solution Overview

Problem

Conventional expansion bay mechanisms for computing devices are complex and do not allow for easy access to I/O modules, especially in limited spaces, requiring intricate mechanical systems to secure and release trays.

Innovation Solution

A fastening assembly with a rotatable fastener knob that engages a gear rack, allowing external rotational force to secure or unsecure I/O modules relative to the computer chassis, enabling easy installation and removal without the need for complex mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional lever mechanisms are used to secure and release trays, then the trays can be locked into place, but the mechanism becomes complex and space-consuming

Engineering Contradiction:
Improvetray locking reliabilityVSAvoidmechanical mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the essential function of tray securing from complex multi-component lever mechanisms and implements it through a simplified spring-loaded arm system that engages with tray lugs, removing unnecessary mechanical complexity while maintaining reliable locking

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The spring-loaded arms automatically engage with the tray lugs when the tray is inserted and automatically disengage when the tray is removed, eliminating the need for manual operation or complex control mechanisms while ensuring reliable securing

Inventive Principle:
Principle #25Self-service

2Reliability

If conventional lever mechanisms are used to secure and release trays, then the trays can be locked into place, but access to trays becomes difficult in limited spaces

Engineering Contradiction:
Improvetray locking reliabilityVSAvoidtray access ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The spring-loaded arms automatically engage with the tray lugs when the tray is inserted and automatically disengage when the tray is removed, eliminating the need for manual operation or complex control mechanisms while ensuring reliable securing

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The securing mechanism is divided into multiple independent spring-loaded arms that can engage with corresponding lugs on the tray, allowing each arm to operate independently and simplifying the overall interaction between the support structure and tray

Inventive Principle:
Principle #1Segmentation

3Device complexity

If simple tray support structures are used, then space is saved, but the ability to securely hold I/O modules is reduced

Engineering Contradiction:
Improvesupport structure simplicityVSAvoidI/O module holding capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The support structure uses multiple discrete spring-loaded arms instead of a complex monolithic mechanism, with each arm providing independent securing force to engage with tray lugs, achieving reliable holding with simpler components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spring-loaded arms utilize elastic deformation (curved spring geometry) to provide the necessary securing force, replacing rigid complex mechanical linkages with flexible elastic elements that achieve the same function more simply

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a simple and space-efficient mechanism for securing and releasing I/O modules, facilitating easy access and maintenance even in constrained environments, enhancing the flexibility and serviceability of computing devices.

Implementation Method 1

A tray support structure may include a series of spring-loaded arms that are configured to engage with corresponding lugs on the tray

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11910556B1Fastener with gear usage for tray install and eject
Publication Date: 2024.02.20 QUANTA COMPUTER INC
  • US11910556B1 patent drawing
  • US11910556B1 patent drawing
  • US11910556B1 patent drawing

AI summary

An example computing system includes an I/O module that is securable to the computer chassis. The I/O module includes a gear rack. In additional implementations, the computing system includes a fastening assembly which has a fastener configured to receive an external rotational force from a user. In other implementations, the fastening assembly includes a thread mechanism having first and second portions. The first portion of the thread mechanism are rotatably fixed to the fastener. In other implementations, the fastening assembly includes a gear rotatably fixed to the second portion of the thread mechanism, the gear being configured to engage a gear rack coupled to the I/O module. Upon receiving the external rotational force, the thread mechanism also causes (a) the gear to rotate and (b), in turn, linear movement of the gear rack to (c) secure or unsecure the I/O module relative to the computer chassis.