Gear Roller Compacting Device with Elastic Beam Adjustment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing devices for collecting, sorting, and compacting solid and elastic materials are structurally complex, costly, and time-consuming, requiring high energy expenditure and complex pre-treatment processes, making them inefficient and unsuitable for versatile and space-saving applications.
Innovation Solution
A device with a simple, cost-effective design featuring oppositely connected longitudinal and transverse beams with movable parts, toothed wheel rollers, and adjustable metal sheets that allow for automatic mechanical adjustment and pre-compaction of materials without crushing, ensuring efficient and space-saving storage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If complex pre-treatment processes (heating, compression, cooling) are used to compact plastic waste, then the compacting effectiveness is improved, but the energy consumption and time required increase significantly
Solution Approach 1:
The invention extracts and eliminates the complex pre-treatment steps (heating, compression, cooling) from the compaction process, retaining only the essential mechanical compaction function. This removes unnecessary energy-consuming operations while maintaining the core compaction effectiveness.
Solution Approach 2:
Instead of softening material first then compacting (conventional approach), the invention inverts the sequence by directly compacting the material in its original state. The container is inverted and shaken to achieve compaction without any thermal or mechanical pre-treatment, fundamentally reversing the traditional process sequence.
2Adaptability or versatility
If multiple processing devices and control systems are added to handle different waste types, then the versatility of the device is improved, but the structural complexity and cost increase
Solution Approach 1:
The invention creates a universal compaction device that can handle various types of solid waste (plastic, metal, glass, organic material) with a single simple mechanical structure. The same container and shaking mechanism work for all material types, eliminating the need for specialized processing devices for different waste categories.
Solution Approach 2:
The device is segmented into simple, independent functional components: a container for receiving waste, a lifting mechanism, and a shaking/compacting mechanism. This modular simplicity allows versatile application across different waste types without requiring complex integrated systems.
3Quantity of substance
If material is shredded and processed through multiple devices before storage, then the storage density is improved, but the time required for processing increases
Solution Approach 1:
The device performs preliminary compaction action directly at the point of waste deposition. By shaking and inverting the container immediately when waste is added, the material is compacted in its initial storage location without requiring subsequent transport to separate processing facilities, saving significant time.
Solution Approach 2:
The invention merges the functions of waste reception, compaction, and storage into a single integrated container system. This eliminates the need for separate shredding devices, processing lines, and storage facilities, reducing both processing time and infrastructure requirements while achieving high storage density.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device enables efficient, cost-effective, and versatile compacting of materials with reduced energy consumption and minimal pre-treatment, allowing for easy adaptation to various materials and locations, preventing material return and ensuring safe operation with overload protection.
Implementation Method 1
the separated parts of the respective longitudinal beam are movably bridged by a spring arranged on both sides, and can be pulled apart and together
Implementation Method 2
a gear roller is mounted, each gear roller being composed of several separate pinions which are rotatably arranged in opposite directions to each other and which mesh with each other in the state of rest
Implementation Method 3
Device for drawing in and compacting solid and elastic materials
Data Source
Figure 1~2
Figure 3~4
AI summary
The invention relates to a device for drawing in and compacting solid and elastic materials. The object of the invention was to develop a device that ensures a cost-effective design, allows for time-efficient, high-performance use, and is space-saving, both stationary and portable.The solution is characterized in that a frame is formed from two connected longitudinal beams and two transverse beams, wherein the two transverse beams are made in one piece, the longitudinal beams are divided and movably bridged by a spring arranged on both sides, that the longitudinal beams are connected on both sides by at least one shaft opposite each other, on which a gear roller is mounted, which are rotatably arranged in opposite directions and which mesh with each other, wherein one shaft acts as a drive shaft to a motor, that all gear pinions are spaced apart on both sides by sheets, wherein the sheets project radially beyond the gear pinions in the direction of a receiving container, the sheet edges form an interrupted, horizontal plane and are held fixedly stable opposite, in one piece, transverse beams.