Gearbox Oil Temperature Valve With Memory Alloy Switching
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Solution Overview
Problem
Existing gearbox oil temperature regulation systems suffer from slow response times due to thermally expanded valve cores, leading to hysteresis and potential damage, and require large valve cores with springs for flow path switching.
Innovation Solution
A heat exchange assembly with a valve assembly using a memory alloy spring and a main valve body with notches and passages, allowing for rapid temperature-dependent switching of fluid paths without the need for thermal elements, enabling faster response and reduced volume.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If a traditional thermostatic valve with a heat sensitive substance and spring is used, then the flow path can be switched, but the response time is slow due to thermal expansion and contraction processes
Solution Approach 1:
The patent replaces the traditional thermal expansion-based mechanical valve core with a shape memory alloy spring that directly responds to temperature changes through phase transformation. This substitution eliminates the thermal expansion delay and provides instantaneous response to temperature variations, resolving the contradiction between achieving flow path switching and maintaining fast response time.
Solution Approach 2:
The patent changes the material parameter of the spring from ordinary metal to shape memory alloy, which exhibits different mechanical properties at different temperatures. Below the transformation temperature, the alloy is soft and flexible; above it, the alloy becomes hard and elastic. This parameter change enables the valve to respond rapidly to temperature changes without the hysteresis associated with thermal expansion, thus improving response speed while reducing time loss.
2Ease of operation
If a valve core with spring is used for flow path switching, then the switching function is achieved, but the valve core size becomes large
Solution Approach 1:
The patent extracts and eliminates the traditional spring component from the valve core assembly by using the shape memory alloy spring as the sole actuating element. This removal of redundant components significantly reduces the valve core volume while maintaining the flow path switching function, resolving the contradiction between achieving ease of operation and minimizing component size.
Solution Approach 2:
By changing the material properties to shape memory alloy, the spring achieves both actuation and return functions with a single component. The material's ability to undergo reversible phase transformation allows it to provide the necessary force for flow path switching without requiring additional mechanical components, thus reducing valve core volume while maintaining operational effectiveness.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides rapid and precise temperature regulation, reducing hysteresis and the risk of gearbox damage, with a compact valve core design that maintains stability and sealing performance.
Implementation Method 1
The second spring is made of a memory alloy
Implementation Method 2
the valve core is thermally expanded and contracted according to the temperature of the fluid sensed by a heat sensitive substance
Implementation Method 3
a heat exchanger is adopted to perform cooling, and the hot oil is cooled by cooling water or refrigerant
Data Source
AI summary
A valve assembly, a heat exchange assembly, and an oil temperature regulation system for a gearbox. The heat exchange assembly includes a heat exchange core body, the valve assembly, an adapter, and a mounting plate fixed to the heat exchange core body. The valve assembly is disposed at a second channel of the heat exchange core body or partially located at the second channel. The valve assembly is provided with a first valve port and a first notch. The heat exchange core body includes a through channel that is in communication with a fourth port.


