Automatic Transmission Gearshift Control for One-Way Clutch Shock

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Solution Overview

Problem

The existing warm-up promotion control for automatic transmissions using gear-shift maps offset towards higher vehicle speeds leads to neutral feeling and engagement shock due to abrupt one-way clutch engagement when the accelerator is released and then depressed again, causing a mismatch between engine and output shaft rotation speeds.

Innovation Solution

A control apparatus that adjusts the gear-shift lines by adding coast correction lines to project the small accelerator opening angle area towards a lower vehicle speed side, preventing the one-way clutch from idling and ensuring smooth engagement during accelerator re-depression by maintaining the up-shift stage and avoiding one-way clutch engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If gear-shift lines are offset toward higher vehicle speed side for warm-up promotion, then engine rotation speed increases, but one-way clutch engagement shock occurs during accelerator re-depression

Engineering Contradiction:
Improveengine temperatureVSAvoidone-way clutch engagement shock
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The control device performs preliminary detection of accelerator operation patterns (foot separation followed by re-depression). When such a pattern is detected, the system proactively suppresses down-shift control before the one-way clutch engagement shock can occur, preventing the harmful effect while maintaining warm-up promotion benefits

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device introduces an intermediate control mechanism that detects accelerator operation patterns and mediates between the warm-up promotion gear-shift map and the one-way clutch engagement. By identifying the specific operating condition (accelerator re-depression after foot separation), the system selectively applies or suppresses down-shift control to prevent engagement shock

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If gear-shift lines are offset toward higher vehicle speed side, then low speed stage selection increases, but drive feeling deteriorates due to neutral feeling from one-way clutch idle run

Engineering Contradiction:
Improveengine warm-up efficiencyVSAvoiddrive feeling
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system performs preliminary detection of accelerator operation patterns to identify when the driving point will traverse the gear-shift lines. By detecting the accelerator foot separation and re-depression sequence in advance, the system proactively suppresses down-shift control to prevent the one-way clutch from running idle, thereby maintaining smooth drive feeling while preserving warm-up promotion

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device continuously monitors accelerator operation status and provides feedback control. When accelerator re-depression is detected after foot separation, the system responds by suppressing down-shift control, creating a closed-loop control that adapts to driver operations and maintains optimal drive feeling

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10724630B2Gearshift control device of automatic transmission
Publication Date: 2020.07.28 JATCO LTD
  • US10724630B2 patent drawing
  • US10724630B2 patent drawing
  • US10724630B2 patent drawing

AI summary

In a control apparatus for an automatic transmission, in a drive train, a driving source and the automatic transmission having a plurality of gear-shift stages including the gear-shift stages at each of which a one way clutch is engaged during a drive are equipped, a gear-shift line correction by such coast correction lines as to provide such gear-shift line shapes projecting toward a lower vehicle speed side in a small accelerator opening area is added to up-shift lines of the gear-shift stages at each of which the one way clutch participates from among the gear-shift lines after the correction by vehicle speed correction lines.