Gear-Shift Control for Rear-Wheel Regeneration During Oversteer

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Solution Overview

Problem

Conventional hybrid vehicles fail to simultaneously suppress oversteering and maintain regeneration efficiency in rear-wheel drive vehicles, as the regeneration operation during turns leads to decreased lateral force and increased fuel inefficiency.

Innovation Solution

A vehicle gear-shifting control apparatus that reduces the regeneration amount during oversteering, temporarily delays downshifts of the automatic transmission, and maintains regeneration operation to stabilize the vehicle, while preventing torque fluctuations and engine stall.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the motor performs a regeneration operation during a turn while decelerating, then fuel efficiency performance is improved, but the lateral force of the rear wheels decreases and the vehicle behavior becomes unstable (oversteered state)

Engineering Contradiction:
Improvefuel efficiency performanceVSAvoidvehicle behavior stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The controller dynamically adjusts the regeneration amount parameter based on vehicle behavior state. When an oversteered state is detected, the controller reduces the regeneration amount from its maximum value to a lower value, thereby changing the parameter to resolve the contradiction between energy recovery and vehicle stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system transitions from a static regeneration operation to a dynamic one where the regeneration amount can be adjusted in real-time. The controller monitors vehicle behavior and dynamically modifies the regeneration amount during the turn, enabling the system to adapt to changing conditions and maintain stability while recovering energy

Inventive Principle:
Principle #15Dynamics

2Reliability

If the regeneration operation is stopped to resolve oversteering, then vehicle behavior stability is improved, but fuel efficiency performance decreases

Engineering Contradiction:
Improvevehicle behavior stabilityVSAvoidfuel efficiency performance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Instead of completely stopping the regeneration operation (all-or-nothing approach), the controller applies partial action by reducing the regeneration amount to a lower value. This partial reduction is sufficient to resolve the oversteering issue while maintaining some level of energy recovery, thus avoiding the penalty of complete regeneration cessation

Inventive Principle:
Principle #16Partial or excessive action

3Power

If the automatic transmission performs a downshift during oversteering resolution, then the torque of the rear wheels may fluctuate due to moment of inertia, but the vehicle behavior may become unstable

Engineering Contradiction:
Improvetorque deliveryVSAvoidvehicle behavior stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The controller anticipates the potential instability caused by downshift during oversteering by implementing preliminary anti-action. When an oversteered state is detected, the controller prohibits downshift operations in advance, preventing the torque fluctuation and behavior instability that would otherwise occur during the gear change

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively stabilizes the vehicle's behavior, maintains regeneration efficiency, and prevents oversteering, thereby improving fuel efficiency and reducing the risk of engine stall.

Implementation Method 1

a motor which generates another travel drive force of the vehicle and which supplies a battery with regenerative energy during deceleration of the vehicle

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an automatic transmission of which an input shaft is connected to the engine and the motor and an output shaft is connected to rear wheels and which subjects an input rotation to gear-shifting at a transmission gear ratio corresponding to a selected shift stage and outputs the gear-shifted input rotation

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 3

a friction brake system which distributes a braking force to front wheels and the rear wheels in order to realize braking in accordance with a brake pedal operation by a driver

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11891065B2Vehicle gear-shifting control apparatus
Publication Date: 2024.02.06 MAZDA MOTOR CORP
  • US11891065B2 patent drawing
  • US11891065B2 patent drawing
  • US11891065B2 patent drawing

AI summary

A vehicle gear-shifting control apparatus is equipped with an engine, a motor, an automatic transmission, a friction brake system, and a controller which executes, during deceleration of a vehicle during which the friction brake system is distributing a braking force to front and rear wheels, a regeneration control of imparting a regenerative braking torque to the rear wheels by causing the motor to perform a regeneration operation and a gear-shifting control of changing a shift stage of the automatic transmission by outputting a gear-shifting signal in accordance with the rotation speed of an input shaft to the automatic transmission. When the controller determines an oversteered state of the vehicle during the regeneration control, the controller increases an input torque of the input shaft so that the regenerative braking torque decreases while maintaining the regeneration operation of the motor and, at the same time, limits the gear-shifting control.