Gel Composition Adhesion and Whitening Resistance via Ether Optimization

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Solution Overview

Problem

Conventional gel cleaner compositions for toilets lose transparency and adhesion upon drying, become hardened, and have poor high-temperature stability, especially in tankless toilets, and the addition of calcium chloride or magnesium chloride restricts the use of anionic or amphoteric surfactants.

Innovation Solution

A gel composition containing polyoxyalkylene alkyl ether and water, with specific molecular configurations and ratios, providing high adhesion and whitening resistance without the need for calcium chloride or magnesium chloride, allowing for the inclusion of anionic or amphoteric surfactants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional gel cleaner compositions are used, then they can be attached to hard surfaces, but they lose transparency and become hardened upon drying

Engineering Contradiction:
Improvesurface transparencyVSAvoiddrying behavior
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters of the gel composition by specifying precise molecular weight ranges for polyoxyethylene alkyl ether (10,000-100,000) and polyoxypropylene alkyl ether (1,000-10,000), and controlling their mass ratio (95:5 to 5:95). This parameter optimization prevents crystallization upon drying, maintaining transparency while ensuring proper drying behavior.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite gel system combining two different polyoxyalkylene alkyl ethers with distinct molecular characteristics. The mixture of polyoxyethylene alkyl ether and polyoxypropylene alkyl ether in specific ratios produces synergistic effects that prevent hardening and maintain transparency during drying, overcoming the limitations of single-component gels.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If calcium chloride or magnesium chloride is added to improve surface drying, then whitening resistance improves, but the ability to use anionic or amphoteric surfactants is restricted

Engineering Contradiction:
Improvewhitening resistanceVSAvoidsurfactant compatibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent extracts and eliminates calcium chloride and magnesium chloride from the gel composition entirely. Instead, it relies on the optimized polyoxyalkylene alkyl ether system to provide whitening resistance through controlled molecular structure and ratios, thereby removing the chemical restriction that prevented surfactant use.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the chemical composition parameters by removing salt additives and instead optimizing the molecular weight and ratio parameters of the polyoxyalkylene alkyl ethers. This alternative approach achieves whitening resistance through physical-chemical properties of the ether mixture rather than through salt-based mechanisms, enabling surfactant compatibility.

Inventive Principle:
Principle #35Parameter changes

3Strength

If conventional gel cleaner compositions are used, then they provide initial adhesion, but they have poor high-temperature stability and soften or liquefy at high temperatures

Engineering Contradiction:
ImproveadhesionVSAvoidhigh-temperature stability
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The patent optimizes the molecular weight parameters of the polyoxyalkylene alkyl ethers, specifying polyoxyethylene alkyl ether with 10,000-100,000 and polyoxypropylene alkyl ether with 1,000-10,000. These parameter selections ensure the gel maintains adequate adhesion at room temperature while resisting softening and liquefaction at elevated temperatures up to 50°C or higher.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gel composition maintains adhesion and high-temperature stability while enabling the use of surfactants, offering improved product design flexibility and performance.

Implementation Method 1

a gel composition that contains a polyoxyalkylene alkyl ether (A) and water (B)

Methodology Applied
Scientific EffectHydrogen bonding:

Implementation Method 2

Gel composition

Methodology Applied
Scientific EffectGel formation: Gel

Data Source

PatentEP3502226B1Gel composition
Publication Date: 2023.05.03 DKS CO LTD

AI summary

A gel composition having high adhesion, high whitening resistance, and high high-temperature stability is provided. The gel composition includes a polyoxyalkylene alkyl ether (A) represented by general formula (1) and water (B).         R-O-(PO)m-(EO)n-H     (1) In the formula (1), R is a linear alkyl group having 12 to 22 carbon atoms, PO represents an oxypropylene group, EO represents an oxyethylene group, m and n each represent an average number of moles added, m is a number of 1 to 20, and n is a number of 1 to 80. PO and EO are added in a configuration of block addition.