Gel-Based Electrochromic Devices for Stable Optical Switching

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Solution Overview

Problem

There is a need for improved electrochromic materials, devices, and methods of their manufacturing and operation to enhance their performance and versatility.

Innovation Solution

The development of electrochromic devices and components, including electrochromic compositions and layers in the form of gels, with specific configurations and methods for fabricating and controlling these devices, utilizing various electrochromic materials and layers that can change optical properties in response to electrical signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrochromic materials and structures are used, then basic electrochromic function is achieved, but performance and versatility are limited

Engineering Contradiction:
Improveperformance and versatilityVSAvoidperformance and versatility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs composite electrochromic materials combining organic electrochromic compounds with polymer matrices. This composite structure enables simultaneous achievement of electrochromic functionality, mechanical flexibility, and enhanced stability, thereby improving both reliability and versatility of the device

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes UV-curing process to change the physical and chemical parameters of the polymer matrix, transforming it from a liquid or soft state to a cross-linked gel state. This parameter change enables improved device performance, stability, and versatility while maintaining electrochromic functionality

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If UV-curing of polymer matrices is used to manufacture organic electrochromic devices, then device fabrication is achieved, but manufacturing complexity and process control difficulty increase

Engineering Contradiction:
Improvedevice fabricationVSAvoidmanufacturing process complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent incorporates photoinitiators and UV-reactive groups into the polymer matrix formulation before device assembly. This preliminary preparation enables straightforward UV-curing processing later, simplifying the manufacturing process while achieving cross-linked gel formation for enhanced device stability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional thermal curing or chemical cross-linking processes with UV-light-induced curing. This substitution eliminates complex temperature control and chemical handling requirements, simplifying manufacturing while achieving the desired gel structure for improved device performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides electrochromic devices with enhanced control over optical properties, allowing for reversible changes in color and light transmittance, and offers improved durability and stability through the use of gel-based compositions.

Implementation Method 1

Electrochromism is the physical phenomenon found in certain compounds, compositions or assemblies which can reversibly change optical properties such as color or light transmittance due to electric current arising with an application of a voltage called a control voltage.

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Data Source

PatentUS20250314937A1Electrochromic Devices, Methods of Manufacturing and Operation Thereof
Publication Date: 2025.10.09 VITRO FLAT GLASS LLC
  • US20250314937A1 patent drawing
  • US20250314937A1 patent drawing
  • US20250314937A1 patent drawing

AI summary

Electrochromic devices and components thereof and systems and methods for controlling electrochromic devices are disclosed. Further, electrochromic materials, electrochromic compositions and electrochromic layers useful for the devices and systems can be in the form of a gel. The present disclosure also provide methods to fabricate electrochromic devices and components thereof, electrochromic compositions, layers and gels.