Gel Electrolyte Battery Low-Temperature Ion Conduction

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Solution Overview

Problem

Existing gel electrolyte batteries face challenges with ion conduction properties at low temperatures and cycle characteristics due to uneven gel formation and poor adhesion between electrodes, leading to battery deformation and capacity deterioration.

Innovation Solution

A gel electrolyte battery using a polyvinylidene fluoride copolymerized with hexafluoropropylene and a solvent mixture of ethylene carbonate and low-viscosity linear carbonates, such as dimethyl carbonate, to enhance compatibility and maintain a balance of solvents for improved low-temperature performance and cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a gel electrolyte is formed by charging an electrolytic solution containing monomers into the battery, then the battery can be produced using conventional methods, but the gel amount at the interface between electrode and separator cannot be appropriately controlled, leading to poor adhesion and lithium deposition

Engineering Contradiction:
Improveproduction methodVSAvoidcycle characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The gel electrolyte is formed before assembling the battery components. The gel layer is pre-formed on the separator surface, ensuring proper gel amount and uniform distribution before the electrodes are installed. This preliminary formation eliminates the problem of inadequate gel amount at interfaces that occurs when electrolyte is charged after assembly.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gel electrolyte formulation is specifically optimized for interfacial adhesion properties. The gel layer is designed with enhanced adhesive characteristics to ensure strong bonding between the electrode and separator, preventing lithium deposition and improving cycle characteristics while maintaining compatibility with conventional production methods.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If the electrolyte is formed at an interface having a large distance between electrode and separator, then the gel amount is sufficient, but the ion conduction properties are lowered due to increased thickness

Engineering Contradiction:
Improvegel amountVSAvoidion conduction properties
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The gel electrolyte's physical and chemical parameters are optimized to achieve the right balance. The gel layer thickness, crosslinking density, and composition are carefully controlled to provide sufficient gel amount for adhesion while maintaining thin enough dimensions for good ion conduction. This parameter optimization resolves the contradiction between having enough gel for bonding and keeping the layer thin for ion transport.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If a nonaqueous electrolyte is used to achieve lightweight and compact battery design, then the energy density is improved, but the ion conduction properties are poor compared to aqueous electrolytes

Engineering Contradiction:
Improveenergy densityVSAvoidion conduction properties
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The nonaqueous electrolyte composition is optimized by adjusting the ratios of different carbonate solvents and adding specific additives. This parameter optimization enhances the ion conduction properties of the nonaqueous electrolyte while maintaining its high energy density advantages. The gel formulation compensates for the inherently lower ion conduction of nonaqueous systems compared to aqueous electrolytes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a battery with enhanced low-temperature characteristics, improved capacity, and stable charge-discharge performance, preventing battery deformation and capacity loss.

Implementation Method 1

a gel electrolyte having a matrix polymer; and a nonaqueous solvent and an electrolytic solution having an electrolyte salt composed of lithium dissolved in the nonaqueous solvent, the matrix polymer being swollen with the electrolytic solution

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

an electrolytic solution having an electrolyte salt composed of lithium dissolved in the nonaqueous solvent

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS7651820B2Gel electrolyte and gel electrolyte battery
Publication Date: 2010.01.26 MURATA MFG CO LTD
  • US7651820B2 patent drawing
  • US7651820B2 patent drawing
  • US7651820B2 patent drawing

AI summary

A gel electrolyte and a gel electrolyte battery are provided. The gel electrolyte includes a matrix polymer; a nonaqueous solvent; and an electrolytic solution having an electrolyte salt containing lithium dissolved in the nonaqueous solvent, in which the matrix polymer is swollen with the electrolytic solution. The matrix polymer comprises polyvinylidene fluoride copolymerized with at least hexafluoropropylene in an amount of 3 wt % or more and 7.5 wt % or less. The nonaqueous solvent comprises ethylene carbonate; and at least one solvent selected from the group consisting of dimethyl carbonate, ethylmethyl carbonate, diethyl carbonate, ethylpropyl carbonate, ethyl butyl carbonate, and dipropyl carbonate. The content of the ethylene carbonate in the nonaqueous solvent is 15 wt % or more and 55 wt % or less, and the total content of the at least one solvent in the nonaqueous solvent is 30 wt % or more and 85 wt % or less.