Gel Polymer Electrolyte Bonding for Low-Resistance Lithium Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium secondary batteries using gel polymer electrolytes face issues with electrode adhesion, leading to interface resistance and safety concerns, such as short circuits and reduced lifespan, due to low adhesion between the electrolyte and electrodes.

Innovation Solution

Incorporating a binder with an epoxy group or functional groups capable of ring-opening reactions in the electrode active material layer, which participates in the polymerization of the gel polymer electrolyte, enhancing adhesion and reducing interface resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a gel polymer electrolyte is used to prevent electrode degradation, then electrode stability is improved, but interface resistance increases due to poor adhesion

Engineering Contradiction:
Improveelectrode stabilityVSAvoidinterface resistance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The coating layer acts as an intermediary that maintains electrode stability while ensuring low interface resistance. The binder in the coating layer creates strong interfacial bonds, preventing the electrode degradation issues associated with poor adhesion, while the coating layer itself provides a stable interface with the gel polymer electrolyte.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interface properties are optimized by controlling the parameters of the coating layer, including binder content, coating thickness, and chemical composition. By adjusting these parameters, the interface resistance is minimized while maintaining the stability benefits of the gel polymer electrolyte system.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a binder with epoxy group is incorporated to enhance adhesion, then adhesion is improved, but device complexity increases

Engineering Contradiction:
Improveadhesion between electrolyte and electrodeVSAvoidelectrode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The binder with epoxy group is incorporated locally in the coating layer at the electrode-electrolyte interface, rather than throughout the entire electrode structure. This localized approach improves adhesion where it is most needed while minimizing the increase in overall device complexity. The coating layer is a thin interface layer that does not significantly add to the device's overall complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improved adhesion between the gel polymer electrolyte and electrodes results in reduced internal short circuits, increased lifespan, and enhanced high-temperature safety of the battery.

Implementation Method 1

the oligomer and the binder comprise an epoxy group, a functional group capable of ring-opening reaction with an epoxy group, or a combination thereof

Methodology Applied
Scientific EffectEpoxy ring-opening reaction: Chemical Bonding

Implementation Method 2

a gel polymer electrolyte formed by polymerizing an oligomer

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentEP3719911B1Lithium secondary battery and manufacturing method thereof
Publication Date: 2024.07.24 LG ENERGY SOLUTION LTD
  • EP3719911B1 patent drawing
  • EP3719911B1 patent drawing
  • EP3719911B1 patent drawing

AI summary

The present invention provides a lithium secondary battery including a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode, and a gel polymer electrolyte formed by polymerizing an oligomer, wherein one or more electrodes selected from the positive electrode and the negative electrode includes an electrode current collector, an electrode active material layer formed on the electrode current collector, and a coating layer formed on the electrode active material layer and including a first binder, and the first binder is bonded to the gel polymer electrolyte, or a lithium secondary battery including a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode, and a gel polymer electrolyte formed by polymerizing an oligomer, wherein an electrode active material layer of one or more electrodes selected from the positive electrode and the negative electrode includes a second binder bonded to the gel polymer electrolyte through an epoxy ring-opening reaction.