Gel Polymer Electrolyte Battery Cell for Swelling-Induced Wettability Loss

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Solution Overview

Problem

Lithium-ion batteries face challenges in cycling performance due to electrolyte being squeezed out during negative electrode swelling, leading to poor wettability and lithium precipitation, which affects cycle life and capacity.

Innovation Solution

A battery cell design using a gel polymer electrolyte with high elasticity, formed by in-situ curing between positive and negative electrode plates, mitigates pressure from swelling and maintains electrolyte wettability, reducing lithium precipitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolyte is used in conventional lithium-ion batteries, then ionic conductivity is achieved, but electrolyte is squeezed out during negative electrode swelling leading to poor wettability and lithium precipitation

Engineering Contradiction:
Improvecycling performanceVSAvoidelectrolyte loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent changes the physical state of the electrolyte from liquid to gel polymer form. This parameter change allows the electrolyte to maintain its ionic conductivity while gaining the ability to resist being squeezed out during electrode swelling, thereby preventing electrolyte loss and maintaining wettability throughout cycling.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a gel polymer electrolyte that combines the properties of polymers (elasticity, structural integrity) with ionic conductivity. This composite material approach allows the electrolyte to both conduct ions effectively and mechanically withstand the swelling pressure of the negative electrode during cycling.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If negative electrode plate swells during charging, then lithium insertion capacity is improved, but pressure is generated that squeezes out electrolyte and causes lithium precipitation

Engineering Contradiction:
Improvelithium insertion capacityVSAvoidlithium dendrite precipitation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The gel polymer electrolyte serves as a cushioning medium that anticipates and absorbs the swelling pressure of the negative electrode during lithium insertion. Its elastic nature allows it to deform with the electrode while maintaining continuous contact, preventing electrolyte expulsion and subsequent lithium dendrite formation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The gel polymer electrolyte acts as an intermediary between the swelling negative electrode and the rigid battery structure. It mediates the mechanical stress by deforming elastically while maintaining ionic conductivity, thereby preventing both electrolyte loss and lithium precipitation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If gel polymer electrolyte with high elasticity is used, then pressure from electrode swelling is alleviated and wettability is maintained, but manufacturing complexity increases due to in-situ curing process

Engineering Contradiction:
Improveelectrolyte wettability maintenanceVSAvoidin-situ curing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gel polymer electrolyte system is designed to self-cure within the battery structure through in-situ polymerization. The curing process occurs automatically under controlled conditions (temperature, catalyst presence) without requiring external intervention, thereby maintaining manufacturing simplicity while achieving the desired elastic properties.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gel polymer electrolyte effectively alleviates pressure from negative electrode swelling, maintaining high electrolyte wettability throughout the charge-discharge cycle, improving cycling performance and reducing lithium dendrite growth.

Implementation Method 1

forming the gel polymer electrolyte with high elasticity by in-situ curing between the positive electrode plate and the negative electrode plate

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

the wettability of the electrolyte to the negative electrode plate remains high throughout an entire charge-discharge cycle

Methodology Applied
Scientific EffectWettability: Wetting

Implementation Method 3

the electrolyte gasifies and detaches from the negative electrode plate within the temperature range of 25° C. to 180° C.

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20250329780A1Battery cell, battery, and electric apparatus
Publication Date: 2025.10.23 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • US20250329780A1 patent drawing
  • US20250329780A1 patent drawing
  • US20250329780A1 patent drawing

AI summary

A battery cell includes: a negative electrode plate having a first and second end, a length of a in a first direction, and a gel polymer electrolyte. When a capacity of the battery cell is less than or equal to 90% of a nominal capacity of the battery cell, a first region exists on the negative electrode plate, a distance between a point in the first region farthest from the first end and the first end is110⁢a,a second region exists on the negative electrode plate, and a distance between a point in the second region farthest from the second end and the second end is110⁢a;and in a temperature range of 25° C. to 180° C., a heat loss amount in the first region is m, and a heat loss amount located in the second region is n, where m/n is greater than or equal to 50%.