Gel Polymer Electrolyte Salt Composition for Low-Resistance Li-Ion Cells
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Solution Overview
Problem
The presence of residual acrylate monomers in gel polymer electrolytes for lithium-ion electrochemical cells leads to the formation of a highly resistive passivation layer at the negative electrode, reducing discharge capacity, especially at high discharge currents or low temperatures, when graphite-based electrodes are used.
Innovation Solution
A lithium-ion electrochemical cell design incorporating a negative electrode with a carbon or silicon-based active material and a gel-type electrolyte matrix formed from cross-linked acrylate monomers, embedded with a mixture of lithium salts such as lithium hexafluorophosphate, lithium difluorophosphate, and lithium bis(fluorosulfonyl)imide, which facilitates in-situ polymerization and reduces the adverse effects of residual monomers, resulting in improved electrochemical properties like high material utilization and low cell resistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a gel polymer electrolyte is prepared by cross-linking acrylate monomers, then the electrolyte provides containment and prevents spilling, but residual monomers form a highly resistive passivation layer at the negative electrode, reducing discharge capacity
Solution Approach 1:
The patent changes the chemical composition parameters of the electrolyte by introducing a specific mixture of lithium salts (LiPF6, LiDFOB, and LiFSI or LiTFSI) with controlled ratios. This compositional parameter change modifies the electrochemical behavior during initial charging, preventing monomer reduction while maintaining electrolyte functionality. The specific salt mixture creates a more stable interface that avoids forming the highly resistive passivation layer, thus resolving the contradiction between containment reliability and discharge capacity.
Solution Approach 2:
The patent creates a composite electrolyte system by combining cross-linked gel polymer matrix with a specific mixture of lithium salts and residual monomers. This composite structure allows the gel to provide containment while the controlled salt mixture prevents harmful reactions. The composite nature of the electrolyte (polymer matrix + salt mixture + controlled monomer content) enables simultaneous achievement of mechanical containment and electrochemical performance.
2Productivity
If the concentration of polymerization initiator is increased to reduce unreacted monomers, then the amount of residual monomers decreases, but the complexity of the preparation process increases
Solution Approach 1:
Instead of changing the initiator concentration parameter, the patent changes the lithium salt mixture composition parameter. This alternative parameter change achieves the same goal of reducing harmful residual monomer effects through a different mechanism (controlling SEI formation chemistry rather than polymerization kinetics). This approach maintains simpler preparation procedures while achieving the desired electrochemical performance.
Solution Approach 2:
The lithium salt mixture acts as an intermediary substance that mediates between the residual monomers and the electrode surface. Rather than trying to eliminate monomers completely through higher initiator concentrations, the salt mixture intermediates the interaction by controlling the reduction reactions at the electrode, preventing the formation of highly resistive passivation layers. This intermediary approach simplifies the preparation process while maintaining high discharge capacity.
3Stability of the object's composition
If residual acrylate monomers are present in the electrolyte, then the gel polymer structure is formed, but these monomers react at the negative electrode during initial charge and decompose to form a highly resistive passivation layer
Solution Approach 1:
The patent changes the chemical environment parameters by introducing a specific lithium salt mixture (LiPF6, LiDFOB, LiFSI/LiTFSI) that alters the electrochemical reactions during initial charging. This parameter change transforms the harmful reduction of acrylate monomers into a controlled process where the salt mixture components preferentially form a stable solid electrolyte interface, preventing the formation of highly resistive passivation layers while maintaining gel structure integrity.
Solution Approach 2:
The patent converts the potentially harmful presence of residual monomers into a beneficial effect. By controlling the lithium salt mixture composition, the residual monomers are directed to participate in forming a stable and conductive solid electrolyte interface rather than highly resistive passivation layers. The same residual monomers that could be harmful are thus converted into a beneficial component of the electrode interface, improving overall cell performance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The use of this salt mixture enables the formation of a gel polymer electrolyte with excellent electrochemical properties, including high cyclability and low cell resistance, by preventing the reduction of acrylate monomers during the initial charge/discharge cycle, thereby enhancing the overall performance of the lithium-ion electrochemical cell.
Implementation Method 1
a thermal initiator of radical polymerization... raising the temperature of the electrode plate group to a temperature high enough to cause cross-linking of the monomer
Implementation Method 2
a gel-type electrolyte comprising a matrix which is a polymer... embedded with a liquid mixture comprising at least one solvent, lithium hexafluorophosphate (LiPF6), at least one of lithium bis(fluorosulfonyl)imide (LiFSI) and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI)
Data Source
Figure 1~2
Figure 3~4
AI summary
A lithium-ion electrochemical cell comprising: - a negative electrode comprising an active material selected from the group consisting of carbon, silicon and a carbon-silicon composite; - a positive electrode; - a gel-type electrolyte comprising a matrix which is a polymer resulting from the cross-linking of a monomer comprising at least two acrylate groups, in which matrix there is embedded a liquid mixture comprising at least one solvent, lithium hexafluorophosphate (LiPF6), at least one of lithium bis(fluorosulfonyl)imide (LiFSI) and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium difluoro(oxalato)borate (LiDFOB) and a thermal initiator of radical polymerization.