Gel Polymer Electrolyte Salt Composition for Low-Resistance Li-Ion Cells

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Solution Overview

Problem

The presence of residual acrylate monomers in gel polymer electrolytes for lithium-ion electrochemical cells leads to the formation of a highly resistive passivation layer at the negative electrode, reducing discharge capacity, especially at high discharge currents or low temperatures, when graphite-based electrodes are used.

Innovation Solution

A lithium-ion electrochemical cell design incorporating a negative electrode with a carbon or silicon-based active material and a gel-type electrolyte matrix formed from cross-linked acrylate monomers, embedded with a mixture of lithium salts such as lithium hexafluorophosphate, lithium difluorophosphate, and lithium bis(fluorosulfonyl)imide, which facilitates in-situ polymerization and reduces the adverse effects of residual monomers, resulting in improved electrochemical properties like high material utilization and low cell resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a gel polymer electrolyte is prepared by cross-linking acrylate monomers, then the electrolyte provides containment and prevents spilling, but residual monomers form a highly resistive passivation layer at the negative electrode, reducing discharge capacity

Engineering Contradiction:
Improveelectrolyte containmentVSAvoiddischarge capacity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing a specific mixture of lithium salts (LiPF6, LiDFOB, and LiFSI or LiTFSI) with controlled ratios. This compositional parameter change modifies the electrochemical behavior during initial charging, preventing monomer reduction while maintaining electrolyte functionality. The specific salt mixture creates a more stable interface that avoids forming the highly resistive passivation layer, thus resolving the contradiction between containment reliability and discharge capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining cross-linked gel polymer matrix with a specific mixture of lithium salts and residual monomers. This composite structure allows the gel to provide containment while the controlled salt mixture prevents harmful reactions. The composite nature of the electrolyte (polymer matrix + salt mixture + controlled monomer content) enables simultaneous achievement of mechanical containment and electrochemical performance.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the concentration of polymerization initiator is increased to reduce unreacted monomers, then the amount of residual monomers decreases, but the complexity of the preparation process increases

Engineering Contradiction:
Improvedischarge capacityVSAvoidpreparation process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Instead of changing the initiator concentration parameter, the patent changes the lithium salt mixture composition parameter. This alternative parameter change achieves the same goal of reducing harmful residual monomer effects through a different mechanism (controlling SEI formation chemistry rather than polymerization kinetics). This approach maintains simpler preparation procedures while achieving the desired electrochemical performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The lithium salt mixture acts as an intermediary substance that mediates between the residual monomers and the electrode surface. Rather than trying to eliminate monomers completely through higher initiator concentrations, the salt mixture intermediates the interaction by controlling the reduction reactions at the electrode, preventing the formation of highly resistive passivation layers. This intermediary approach simplifies the preparation process while maintaining high discharge capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If residual acrylate monomers are present in the electrolyte, then the gel polymer structure is formed, but these monomers react at the negative electrode during initial charge and decompose to form a highly resistive passivation layer

Engineering Contradiction:
Improvegel structure formationVSAvoidpassivation layer resistance
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical environment parameters by introducing a specific lithium salt mixture (LiPF6, LiDFOB, LiFSI/LiTFSI) that alters the electrochemical reactions during initial charging. This parameter change transforms the harmful reduction of acrylate monomers into a controlled process where the salt mixture components preferentially form a stable solid electrolyte interface, preventing the formation of highly resistive passivation layers while maintaining gel structure integrity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful presence of residual monomers into a beneficial effect. By controlling the lithium salt mixture composition, the residual monomers are directed to participate in forming a stable and conductive solid electrolyte interface rather than highly resistive passivation layers. The same residual monomers that could be harmful are thus converted into a beneficial component of the electrode interface, improving overall cell performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of this salt mixture enables the formation of a gel polymer electrolyte with excellent electrochemical properties, including high cyclability and low cell resistance, by preventing the reduction of acrylate monomers during the initial charge/discharge cycle, thereby enhancing the overall performance of the lithium-ion electrochemical cell.

Implementation Method 1

a thermal initiator of radical polymerization... raising the temperature of the electrode plate group to a temperature high enough to cause cross-linking of the monomer

Methodology Applied
Scientific EffectRadical polymerization: Photopolymerisation

Implementation Method 2

a gel-type electrolyte comprising a matrix which is a polymer... embedded with a liquid mixture comprising at least one solvent, lithium hexafluorophosphate (LiPF6), at least one of lithium bis(fluorosulfonyl)imide (LiFSI) and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI)

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentEP4312289A1Method for in-situ thermal polymerization of a gel polymer electrolyte in a lithium-ion electrochemical cell
Publication Date: 2024.01.31 SAFT AMERICA INC
  • EP4312289A1 patent drawingFigure 1~2
  • EP4312289A1 patent drawingFigure 3~4
  • EP4312289A1 patent drawing

AI summary

A lithium-ion electrochemical cell comprising: - a negative electrode comprising an active material selected from the group consisting of carbon, silicon and a carbon-silicon composite; - a positive electrode; - a gel-type electrolyte comprising a matrix which is a polymer resulting from the cross-linking of a monomer comprising at least two acrylate groups, in which matrix there is embedded a liquid mixture comprising at least one solvent, lithium hexafluorophosphate (LiPF6), at least one of lithium bis(fluorosulfonyl)imide (LiFSI) and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium difluoro(oxalato)borate (LiDFOB) and a thermal initiator of radical polymerization.