Gel Polymer Electrolyte Composition for High-Temperature Lithium Batteries

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Solution Overview

Problem

Lithium secondary batteries face challenges with the degradation of electrode materials and volatility of organic solvents, leading to safety concerns and reduced performance, especially at high temperatures.

Innovation Solution

A composition for a lithium secondary battery electrolyte is developed, incorporating a polyalkylene carbonate-based polymer with specific molecular weight and additives like lithium difluoro(oxalato)borate and fluoroethylene carbonate, which forms a stable film on electrodes, enhancing ion conductivity and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a non-aqueous electrolyte solution is used, then ion conductivity is improved, but safety deteriorates due to combustion at high temperatures

Engineering Contradiction:
Improveion conductivityVSAvoidcombustion safety
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses a composite gel polymer electrolyte combining polyacrylonitrile polymer matrix with cyclic carbonate and chain carbonate solvents, creating a material that integrates the ion conductivity of liquid electrolytes with the safety and structural stability of solid polymers, preventing combustion while maintaining performance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes specific parameters including the ratio of cyclic to chain carbonate (1:4 to 4:1), polymer molecular weight (10,000-1,000,000 g/mol), and additive concentrations (0.01-5 wt% vinylene carbonate, 0.01-10 wt% fluoroethylene carbonate) to achieve both high ion conductivity and thermal stability up to 150°C

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional electrolyte composition is used, then manufacturing simplicity is maintained, but lifespan deteriorates due to electrode material degradation

Engineering Contradiction:
Improveelectrolyte preparationVSAvoidbattery lifespan
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The patent introduces film-forming additives (vinylene carbonate and fluoroethylene carbonate) as intermediaries that form protective interface layers on electrode surfaces, preventing direct contact and degradation between the electrolyte and electrode materials, thereby extending battery lifespan without complicating the electrolyte composition

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent specifies optimal concentration ranges for additives (0.01-5 wt% vinylene carbonate, 0.01-10 wt% fluoroethylene carbonate) that maximize protective film formation while maintaining ease of manufacture through simple mixing processes

Inventive Principle:
Principle #35Parameter changes

3Speed

If organic solvent is used in electrolyte, then ion mobility is improved, but volatility increases leading to performance loss

Engineering Contradiction:
Improveion mobilityVSAvoidsolvent volatility
Core Design Contradiction:
SpeedVSLoss of substance

Solution Approach 1:

The patent employs a polymer gel matrix that forms a flexible network structure, trapping the organic carbonate solvents within the polymer network, which prevents solvent evaporation and leakage while maintaining ion mobility through the gel structure

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a composite gel structure combining polyacrylonitrile polymer with cyclic and chain carbonates, where the polymer phase provides structural integrity to prevent volatility while the carbonate phases maintain ion conductivity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the battery's lifespan and safety by reducing side reactions, preventing thermal runaway, and maintaining performance at both room and high temperatures.

Implementation Method 1

a polyalkylene carbonate-based polymer including a unit represented by Formula 1 below and having a weight average molecular weight of 1,000 g/mol to 1,500,000 g/mol

Methodology Applied
Scientific EffectFilm formation: Deposition (physical)

Implementation Method 2

Composition for electrolyte of lithium secondary battery, gel polymer electrolyte, and lithium secondary battery including gel polymer electrolyte

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 3

the composition either includes lithium difluoro(oxalato)borate and lithium bis(oxalato)borate at a weight ratio of 1:5 to 5:1, or includes a compound represented by Formula 3-1 below in an amount of 0.01 wt % to 5 wt % and a compound represented by Formula 3-2 below in an amount of 0.01 wt % to 10 wt % based on the total weight of the composition

Methodology Applied
Scientific EffectThermal stability:

Data Source

PatentUS20230299343A1Composition for electrolyte of lithium secondary battery, gel polymer electrolyte, and lithium secondary battery including gel polymer electrolyte
Publication Date: 2023.09.21 LG ENERGY SOLUTION LTD
  • US20230299343A1 patent drawing
  • US20230299343A1 patent drawing
  • US20230299343A1 patent drawing

AI summary

The present invention relates to a composition for an electrolyte of a lithium secondary battery, a gel polymer electrolyte including a polymerization product thereof, and a lithium secondary battery including the gel polymer electrolyte, the composition including a lithium salt, a polyalkylene carbonate-based polymer including a unit represented by Formula 1 below and having a weight average molecular weight of 1,000 g/mol to 1,500,000 g/mol, and an organic solvent, wherein the composition either includes lithium difluoro(oxalato)borate and lithium bis(oxalato)borate at a weight ratio of 1:5 to 5:1, or includes a compound represented by Formula 3-1 in an amount of 0.01 wt % to 5 wt % and a compound represented by Formula 3-2 in an amount of 0.01 wt % to 10 wt % based on the total weight of the composition.