Thermosetting Gel Polymer Electrolyte for Pre-Gelation-Free Wetting

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Solution Overview

Problem

The existing liquid electrolytes in lithium secondary batteries suffer from low stability, leading to issues like solvent vaporization, internal pressure increases, and uneven electrode reactions due to side reactions, particularly at high temperatures, which can cause deformation or explosion, and the injection type method for gel polymer electrolytes faces challenges with pre-gelation and reduced wetting.

Innovation Solution

A thermosetting electrolyte composition for lithium secondary batteries is developed, incorporating LiPF6 as a first lithium salt, a second lithium salt, a non-aqueous organic solvent, and a polymer or oligomer with a cyano group as a thermopolymerizable functional group, allowing for gelation by heating without a polymerization initiator, thereby preventing pre-gelation and enhancing impregnability and oxidation stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a polymerization initiator is used to form gel polymer electrolyte, then gelation can occur at room temperature, but pre-gelation occurs before injection reducing wetting performance

Engineering Contradiction:
Improvegelation completenessVSAvoidwetting performance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent removes the polymerization initiator from the electrolyte composition, extracting the harmful element that causes pre-gelation. Instead, it uses a polymer with thermopolymerizable functional groups that only polymerizes at elevated temperatures (60-80°C), eliminating the pre-gelation problem while maintaining complete gelation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the polymerization temperature parameter from room temperature to elevated temperature (60-80°C). This parameter change ensures that the polymer only gelates after injection when heated, preventing pre-gelation during storage and injection while achieving complete gelation for improved wetting performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If liquid electrolyte is used, then ion conductivity is maintained, but stability is low causing solvent vaporization and internal pressure increase

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidsolvent vaporization and gas generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent utilizes phase transition from liquid to gel state by forming a gel polymer electrolyte through thermopolymerization. This phase transition provides the stability of solid polymers while maintaining the ion conductivity of liquid electrolytes, preventing solvent vaporization and gas generation.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent creates a composite gel polymer electrolyte combining polymer matrix with liquid electrolyte components. This composite structure provides both the stability of the polymer network and the ion conductivity of the liquid electrolyte, eliminating the harmful effects of pure liquid electrolytes.

Inventive Principle:
Principle #40Composite materials

3Reliability

If gel polymer electrolyte is used, then electrochemical stability is improved, but manufacturing complexity increases due to pre-gelation control

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the polymerization initiator from the system, simplifying the manufacturing process. The gelation is achieved purely through thermal activation of thermopolymerizable functional groups, eliminating the need to control initiator reactions and pre-gelation issues.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The polymer with thermopolymerizable functional groups performs self-gelation when heated to 60-80°C, without requiring external polymerization initiators or complex control mechanisms. This self-service approach simplifies the manufacturing process while maintaining electrochemical stability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution prevents pre-gelation, improves wetting, and results in a lithium secondary battery with enhanced oxidation stability, thermal stability, and capacity characteristics, reducing the risk of deformation and explosion, while maintaining battery thickness and performance.

Implementation Method 1

a polymer or oligomer containing a unit represented by formula (1), and a gel polymer electrolyte which is prepared by a thermal polymerization of the thermosetting electrolyte composition

Methodology Applied
Scientific EffectThermal polymerization: Photopolymerisation

Implementation Method 2

the gel polymer electrolyte is advantageous in that, since it has excellent electrochemical stability in comparison to the liquid electrolyte, the thickness of the battery may not only be constantly maintained, but a stable thin-film type battery may also be prepared due to the inherent adhesion of a gel phase

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 3

wetness of the electrolyte solution to the electrode is improved in comparison to that of the coating type method

Methodology Applied
Scientific EffectWetting: Wetting

Data Source

PatentEP3780223B1Thermosetting electrolyte composition for lithium secondary battery, gel polymer electrolyte prepared therefrom, and lithium secondary battery including the same
Publication Date: 2024.05.29 LG ENERGY SOLUTION LTD
  • EP3780223B1 patent drawing
  • EP3780223B1 patent drawing
  • EP3780223B1 patent drawing

AI summary

The present invention relates to a thermosetting electrolyte composition for a lithium secondary battery, a gel polymer electrolyte prepared therefrom, and a lithium secondary battery including the gel polymer electrolyte, and particularly, to a thermosetting electrolyte composition for a lithium secondary battery, which includes LiPF6 as a first lithium salt, a second lithium salt which does not include LiPF6, a non-aqueous organic solvent, and a polymer or oligomer containing a unit represented by Formula 1, a gel polymer electrolyte prepared therefrom, and a lithium secondary battery including the gel polymer electrolyte.