Gellan Xanthan CMC Stabilizer for Grain Suspension

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Solution Overview

Problem

Whole grain beverages face issues with grain settlement, separation, and retrogradation, making them unpalatable and unsuitable for on-the-go consumption, and existing stabilizer systems fail to maintain suspension and shelf stability effectively.

Innovation Solution

A stabilizer system comprising carboxymethylcellulose, xanthan gum, and gellan gum is used to suspend whole grain particles and prevent starch separation and retrogradation, with specific ratios of these gums providing enhanced suspension capacity and shelf stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If whole grains are incorporated into beverage products, then health benefits are provided to consumers, but the grains tend to settle to the bottom of the beverage, separate, and retrograde

Engineering Contradiction:
Improveshelf stabilityVSAvoidgrain suspension stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies composite materials by combining multiple stabilizer agents (xanthan gum, carboxymethylcellulose, and gellan gum) in specific proportions to create a synergistic stabilizer system. This composite approach provides superior grain suspension stability compared to single stabilizers, preventing settlement and separation while maintaining beverage homogeneity throughout the shelf life period.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If existing stabilizer systems are used in whole grain beverages, then some suspension is provided, but the grain still settles to the bottom and the beverage separates

Engineering Contradiction:
Improvegrain suspensionVSAvoidshelf stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies parameter changes by optimizing the concentration ratios of different stabilizer components (xanthan gum at 0.01-0.1%, carboxymethylcellulose at 0.05-0.5%, and gellan gum at 0.01-0.05%). These specific parameter ranges create optimal viscous and elastic properties in the beverage matrix, ensuring long-term grain suspension stability and preventing separation throughout the 12-month shelf life at room temperature.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If a stabilizer system is added to prevent grain settlement, then suspension is improved, but the beverage may become thicker or more viscous

Engineering Contradiction:
Improvegrain suspension stabilityVSAvoidbeverage drinkability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent applies local quality by using different stabilizer agents with complementary properties: xanthan gum provides shear-thinning behavior for easy pouring, carboxnymethylcellulose provides steric stabilization at the grain surface, and gellan gum forms a weak gel network for long-term suspension. This localized functional distribution maintains overall beverage fluidity and drinkability while providing robust grain suspension stability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stabilizer system effectively prevents grain settlement and starch separation, ensuring a stable and palatable whole grain beverage that maintains suspension and extends shelf life to about 12 months at 25°C.

Implementation Method 1

suspend the grain particles in the beverage and prevent separation

Methodology Applied
Scientific EffectSuspension: Suspension

Implementation Method 2

The blend described herein has much better suspension capacity than stabilizer blends currently on the market

Methodology Applied
Scientific EffectViscosity: Viscoelasticity

Implementation Method 3

prevent separation and retrogradation of the starch particles within the whole grain

Methodology Applied
Scientific EffectRetrogradation:

Data Source

PatentUS9414622B2Stabilizer system for a ready-to-drink whole grain beverage
Publication Date: 2016.08.16 TROPICANA PROD INC

AI summary

A stabilizer system for use in a whole grain beverage containing carboxymethylcellulose (CMC), xanthan gum and gellan gum. In one aspect of the present invention, the stabilizer system includes about 5 to 20% gellan gum, about 1 to 10% xanthan gum, and about 50 to 90% CMC. The stabilizer system may be used in milk-based or juice-based whole grain beverages.