Gelled Polysaccharide Binder for Lithium Adsorbent

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Solution Overview

Problem

Lithium adsorbent materials in extraction columns undergo repetitive cycles of volume increase and decrease, leading to degradation and reduced effectiveness in lithium capture due to shape changes.

Innovation Solution

A lithium adsorbent product comprising particles bound by a binder of gelled polysaccharide, which forms ionic bonds with divalent or trivalent cations, specifically using alginate or pectin gelled under the action of calcium, combined with lithium adsorbent materials like lithiated bayerite, aluminate, or manganese spinel, to enhance resistance to adsorption-desorption cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium adsorbent material is used in extraction columns, then lithium capture effectiveness is improved, but the material undergoes volume changes during adsorption-desorption cycles leading to shape degradation and reduced reliability

Engineering Contradiction:
Improveresistance to repetitive adsorption-desorption cyclesVSAvoidshape stability of adsorbent material
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent applies this principle by coating the lithium adsorbent particles with a polysaccharide-based gel layer that acts as a flexible protective shell. This gel coating accommodates the volume changes of the core adsorbent material during lithium adsorption and desorption cycles, preventing shape degradation and maintaining structural integrity. The gel layer flexes with the expanding and contracting particles without causing mechanical failure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a composite structure consisting of a core lithium adsorbent material (such as lithiated bayerite, lithium aluminate, or manganese spinel) surrounded by a polysaccharide gel matrix. This composite design combines the high lithium capture capability of the inorganic adsorbent with the mechanical flexibility and shape-stabilizing properties of the organic gel, resolving the contradiction between capture effectiveness and shape stability.

Inventive Principle:
Principle #40Composite materials

2Productivity

If lithium adsorbent undergoes repeated volume expansion and contraction cycles, then lithium extraction function is maintained, but mechanical degradation occurs reducing operational durability

Engineering Contradiction:
Improvelithium extraction effectivenessVSAvoidoperational durability through multiple cycles
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent applies beforehand cushioning by pre-coating the lithium adsorbent particles with a polysaccharide gel layer before they undergo operational cycles. This protective layer is formed in advance to cushion against the mechanical stresses of subsequent volume changes, preventing degradation and extending the operational lifetime of the adsorbent material throughout many adsorption-desorption cycles.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The polysaccharide gel coating acts as a flexible shell that allows the core adsorbent particles to expand and contract during lithium extraction cycles without suffering mechanical damage. This flexible protection maintains both the productivity (lithium extraction capability) and the duration of action (operational durability) by preserving the structural integrity of the adsorbent throughout repeated use.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The product exhibits improved resistance to repetitive lithium adsorption-desorption cycles, maintaining physical integrity and effectiveness in lithium extraction, as demonstrated by clear solutions after multiple cycles without degradation signs.

Implementation Method 1

binder comprising a gelled polysaccharide comprising a group establishing an ionic bond with a divalent cation, a trivalent cation and mixtures thereof

Methodology Applied
Scientific EffectIonic bonding: Chemical Bonding

Implementation Method 2

binder comprising a gelled polysaccharide

Methodology Applied
Scientific EffectGelation: Gel

Implementation Method 3

columns filled with an active material, which selectively and reversibly captures lithium when the brine is in contact with it

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240165580A1Product comprising a lithium adsorbent
Publication Date: 2024.05.23 SAINT GOBAIN CENT DE RES & DEVS & DETUD EUROEN

AI summary

A product for the extraction of lithium from a brine, the product including particles bound by a binder, the binder including a gelled polysaccharide including a group establishing an ionic bond with a divalent cation, a trivalent cation and mixtures thereof, the particles being essentially particles of a lithium adsorbent.