Gelling Citrus Fiber via Acid-Alkaline Modification

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Solution Overview

Problem

There is a need for pectin-containing cellulosic materials that can form strong gels, as existing pectin-based solutions are limited by methyl-esters attached to the polysaccharide backbone, restricting their thickening and gel-forming capabilities in aqueous solutions.

Innovation Solution

The modification of pectin-containing cellulosic materials, particularly from citrus peels, to create a gelling citrus fiber material with a defined degree of esterification and molecular weight, which forms strong gels in aqueous solutions, involves an acid wash and alkaline incubation process, with infrared spectroscopy used to monitor and control the modification reaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If pectin is extracted from citrus peels using acid and de-esterified by incubating in alkaline solution, then the pectin can be obtained and its native utility broadened, but the gel-forming capability is limited by methyl-esters attached to the polysaccharide backbone

Engineering Contradiction:
Improvenative utility of pectinVSAvoidgel-forming capability
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent applies parameter changes by carefully controlling the degree of esterification (DE) within a specific range of 10-80%, molecular weight between 50-275 kDa, and pectin content of 40-50% galacturonic acid. These parameter optimizations enable the modified citrus fiber to form strong gels while maintaining versatility in various applications including food, industrial, and personal care uses.

Inventive Principle:
Principle #35Parameter changes

2Strength

If the degree of esterification is reduced to improve gel strength, then the gel-forming capability increases, but the thickening ability may be affected

Engineering Contradiction:
Improvegel strengthVSAvoidthickening capability
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent resolves this contradiction by optimizing the degree of esterification to a specific range of 10-80%, which balances gel strength and thickening capability. This parameter optimization allows the modified citrus fiber to achieve both strong gel formation and effective thickening in aqueous solutions, satisfying multiple functional requirements simultaneously.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting gelling citrus fiber material can produce gels with varying gel strengths, suitable for industrial, personal care, and food applications, offering improved texture modification capabilities compared to unmodified pectin solutions.

Implementation Method 1

The gelling citrus fiber material can form strong gels in aqueous solution

Methodology Applied
Scientific EffectGelation: Gel

Implementation Method 2

methods to monitor changes in the infrared spectrum of the cellulosic material that happen during a modification reaction

Methodology Applied
Scientific EffectInfrared spectroscopy: Absorption Spectroscopy

Data Source

PatentUS20240270943A1Gelling citrus fibers and methods of manufacture
Publication Date: 2024.08.15 CORN PRODUCTS DEVELOPMENT INC
  • US20240270943A1 patent drawing
  • US20240270943A1 patent drawing

AI summary

The technology disclosed in this specification pertains to pectin containing cellulosic materials. The cellulosic material is modified so that it can form strong gels when dispersed in aqueous solution. Also disclosed are methods for modifying the cellulosic materials, including, at least in some embodiments, methods to monitor changes in the infrared spectrum of the cellulosic material that happen during a modification reaction to control the reaction and obtain end products capable of making gels having the desired gel strength.