Stacked Gem Applier Mechanism for Compact High-Capacity Dispensing
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Solution Overview
Problem
Existing gem dispensing tools are inefficient in terms of storage capacity and require frequent reloading, especially for small decorative articles like gems, which are typically stored in two-dimensional formats that occupy large areas.
Innovation Solution
A gem applier tool that holds gems in a stacked configuration, allowing for compact storage and efficient dispensing through a shuttle mechanism that moves gems from a stack to a dispense area using a push rod, facilitated by a rotatable shuttle and cam follower system.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If gems are stored in a two-dimensional format (strip, band, or disc), then gems can be easily accessed and dispensed, but the storage capacity is limited and the tool size must be large to hold many gems
Solution Approach 1:
The patent transitions from two-dimensional gem storage (strip, band, or disc formats) to three-dimensional stacked storage. The shuttle mechanism moves gems vertically through the stack along an arcuate path, utilizing the third dimension (depth/height) to dramatically increase storage capacity within a compact footprint, allowing many more gems to be held without increasing the tool's overall size
2Quantity of substance
If a large number of gems are stored in a compact space using stacked configuration, then storage capacity increases, but the mechanism to access and dispense gems becomes more complex
Solution Approach 1:
The gem dispensing mechanism is segmented into distinct functional components: a shuttle for extracting gems from the stack and a push rod for propelling gems through the dispense opening. This segmentation allows each component to perform its specific function efficiently, managing the complexity by dividing the overall system into manageable, specialized parts that work together in sequence
Solution Approach 2:
The shuttle mechanism performs preliminary action by pre-positioning individual gems at the dispense area before they are needed. The shuttle extracts gems from the stack and holds them in readiness at the dispense opening, so that when dispensing is required, the gem is already positioned and ready to be propelled outward, streamlining the overall dispensing process
3Reliability
If gems are dispensed with force to ensure engagement with substrate, then application reliability improves, but the risk of damaging the gem or substrate increases
Solution Approach 1:
The push rod is designed to be movable relative to the body, allowing it to dynamically adjust its position and the force it applies to the gem. The push rod can be positioned to apply gentle pressure for precise control or increased force when needed, adapting to different gem types and substrate requirements. This dynamic adjustment capability ensures reliable gem engagement while minimizing the risk of damage through controlled, adaptable force application
Data Source
AI summary
A gem applier and method for dispensing gems includes holding a plurality of gems in a stack and moving a gem from the stack for dispensing. A gem may be moved from the stack in a plane that is perpendicular to a direction in which the gem is dispensed or applied to a substrate. An actuator may cause both movement of a gem from a stack and dispensing of the gem.