Gemstone Profiling via Rotational Optical Measurement

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Solution Overview

Problem

Conventional gemstone profiling techniques are either inaccurate due to manual intervention or excessively costly due to the use of advanced machines with multiple three-dimensional scanners, failing to provide a cost-effective and accurate profile generation.

Innovation Solution

A low-cost gemstone profiling system that uses a rotatable holder with a non-contact measuring unit and a controller to determine the distance from the center of rotation to the surface of the gemstone in different orientations, generating a profile with minimal manual intervention and high accuracy by measuring radii along reference lines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual intervention is used for gemstone profiling, then ease of operation is improved, but measurement precision deteriorates

Engineering Contradiction:
Improveease of operationVSAvoidmeasurement precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical measurement methods with an automated optical measurement system. A camera captures images of the gemstone while it rotates on a turntable, and a computer processing unit automatically processes these images to generate the profile. This substitution of mechanical manual operations with an automated optical-digital system resolves the contradiction by providing both ease of operation (automatic capture and processing) and high measurement precision (digital image analysis).

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service profiling where the gemstone itself provides the measurement data through its interaction with the optical system. As the gemstone rotates, its own surface features reflect or transmit light that is captured by the camera, and the computer processing unit automatically extracts profile information without requiring manual measurement interventions. This self-service approach eliminates manual errors while maintaining operational simplicity.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If advanced machines with multiple three-dimensional scanners are used, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential measurement function needed for gemstone profiling from complex multi-scanner systems. Instead of using multiple three-dimensional scanners, the invention uses a single camera to capture two-dimensional images of the rotating gemstone, which are then processed to extract the profile information. This extraction of the core measurement function eliminates unnecessary complexity while maintaining adequate precision for profiling applications.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive, complex three-dimensional scanners with a simpler, more affordable camera system. The camera, combined with a rotating turntable and image processing software, provides a cost-effective alternative to advanced scanning equipment. This substitution with cheaper components achieves the required measurement precision without the high capital investment and complexity of multiple scanners.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If a single camera is used instead of multiple scanners, then device complexity is reduced, but measurement precision may deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent compensates for the limitations of a single camera by introducing the time dimension through rotation. Instead of using multiple cameras to capture the gemstone from different angles simultaneously, the system uses one camera to capture images at different rotational positions. This transformation from spatial multi-camera arrangement to temporal single-camera sequencing maintains measurement precision while dramatically reducing device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system performs preliminary actions by capturing multiple images at different rotational positions before processing. The camera takes a series of images as the gemstone rotates through various angles, and then the computer processing unit combines these preliminary image captures to reconstruct the complete profile. This preliminary multi-angle image capture compensates for the single-camera limitation and ensures accurate profile generation without requiring complex multi-scanner hardware.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3635329B1Gemstone profiling
Publication Date: 2024.04.17 SAHAJANAND TECHNOLOGIES PRIVATE LIMITED
  • EP3635329B1 patent drawingFigure 1A
  • EP3635329B1 patent drawingFigure 1B
  • EP3635329B1 patent drawingFigure 2

AI summary

Aspects relating to gemstone profiling are described. A gemstone profiling system (100) includes a holder (104) that is rotatable by an actuator (108) and can hold a gemstone (106), the gemstone (106) having a reference mark (112). The system includes a non-contact measuring unit (110) to determine a distance between a center of rotation of the gemstone (106) and a surface of the gemstone (106). Further, the system includes a controller (114) to rotate the gemstone (106) through a plurality of orientations and receive the measured distance between a center of rotation of the gemstone (106) and a surface of the gemstone (106) in each of the plurality of orientations of the gemstone (106). The controller (114) can generate a profile of the gemstone (106) based on the received distance in the plurality of orientations.